Tag Archives: high torque motor

China High Torque Low Backlash NEMA34 Motor Planetary Reducer Gearbox planetary gearbox clutch

Item Description

Substantial Torque Low Backlash Nema34 Motor Planetary Reducer Gearbox

The high-precision planetary gearbox adopts spur gear style, and is used in numerous control transmission fields with servo motors, this kind of as precision device resources, laser chopping equipment, battery processing gear, and so forth. It has the benefits of big torsional rigidity and massive output torque. 

Product Description

Item Parameters

1.Output threaded relationship, regular set up,common usage.
2.Single cantilever structure.straightforward style,economic price
three.Working regular. Low sounds.
four.Round flange output,threaded reverse relationship,standardized dimension.
5.Keyway can be opened in the pressure shaft.
six.The output connection technical specs are total and there are numerous options
7.Backlash 8-16 arcmin. Can suit most occasion.

Specifications PRN60 PRN80 PRN90 PRN120 PRN160
Technal Parameters
Max. Torque Nm 1.5times rated torque
Emergency End Torque Nm 2.5times rated torque
Max. Radial Load N 240 400 450 1240 2250
Max. Axial Load N 220 420 430 one thousand 1500
Torsional Rigidity Nm/arcmin one.eight 4.7 four.eighty five 11 35
Max.Input Pace rpm 8000 6000 6000 6000 4000
Rated Enter Speed rpm 4000 3500 3500 3500 3000
Noise dB ≤58 ≤60 ≤60 ≤65 ≤70
Average Lifestyle Time h 20000
Efficiency Of Total Load % L1≥96%                     L2≥94%
Return Backlash P1 L1 arcmin ≤8 ≤8 ≤8 ≤8 ≤8
L2 arcmin ≤12 ≤12 ≤12 ≤12 ≤12
P2 L1 arcmin ≤16 ≤16 ≤16 ≤16 ≤16
L2 arcmin ≤20 ≤20 ≤20 ≤20 ≤20
Instant Of Inertia Desk L1 three Kg*cm2 .46 .77 1.73 12.78 36.seventy two
4 Kg*cm2 .46 .seventy seven one.73 12.78 36.72
5 Kg*cm2 .46 .77 1.seventy three 12.78 36.seventy two
7 Kg*cm2 .41 .65 one.42 eleven.38 34.02
10 Kg*cm2 .forty one .sixty five one.42 eleven.38 34.02
L2 12 Kg*cm2 .forty four .72 one.49 twelve.18 34.24
15 Kg*cm2 .forty four .seventy two 1.49 twelve.eighteen 34.24
sixteen Kg*cm2 .72 .seventy two one.49 twelve.18 34.24
twenty Kg*cm2 .forty four .seventy two 1.49 twelve.18 34.24
25 Kg*cm2 .forty four .seventy two one.forty nine twelve.eighteen 34.24
28 Kg*cm2 .forty four .seventy two one.forty nine twelve.18 34.24
thirty Kg*cm2 .44 .seventy two one.49 twelve.18 34.24
35 Kg*cm2 .44 .seventy two 1.49 twelve.18 34.24
40 Kg*cm2 .forty four .seventy two 1.49 12.18 34.24
fifty Kg*cm2 .34 .fifty eight one.twenty five 11.forty eight 34.02
70 Kg*cm2 .34 .58 1.25 eleven.48 34.02
one hundred Kg*cm2 .34 .fifty eight one.twenty five 11.forty eight 34.02
Technological Parameter Stage Ratio   PRN60 PRN80 PRN90 PRN120 PRN160
Rated Torque L1 three Nm 27 50 ninety six 161 364
four Nm 40 ninety 122 210 423
5 Nm 40 ninety 122 210 423
seven Nm 34 forty eight ninety five a hundred and seventy 358
ten Nm sixteen 22 fifty six 86 210
L2 12 Nm 27 fifty ninety six 161 364
15 Nm 27 fifty ninety six 161 364
16 Nm 40 ninety 122 210 423
twenty Nm forty ninety 122 210 423
25 Nm forty ninety 122 210 423
28 Nm forty 90 122 210 423
thirty Nm 27 50 96 161 364
35 Nm forty 90 122 210 423
40 Nm forty ninety 122 210 423
50 Nm 40 ninety 122 210 423
70 Nm 34 forty eight ninety five 170 358
a hundred Nm sixteen 22 56 86 210
Degree Of Safety   IP65
Operation Temprature ºC  – 10ºC to -90ºC
Weight L1 kg .ninety five two.27 3.06 six.ninety three 15.5
L2 kg 1.2 2.8 3.86 8.ninety eight seventeen

Company Profile

Packaging & Transport

1. Lead time: 10-15 times as normal, 30 times in hectic season, it will be based mostly on the thorough purchase amount
2. Supply: DHL/ UPS/ FEDEX/ EMS/ TNT

Application: Machine Tool
Speed: Low Speed
Function: Driving
Casing Protection: Closed Type
Starting Mode: Direct on-line Starting
Certification: ISO9001

###

Samples:
US$ 105/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Specifications PRN60 PRN80 PRN90 PRN120 PRN160
Technal Parameters
Max. Torque Nm 1.5times rated torque
Emergency Stop Torque Nm 2.5times rated torque
Max. Radial Load N 240 400 450 1240 2250
Max. Axial Load N 220 420 430 1000 1500
Torsional Rigidity Nm/arcmin 1.8 4.7 4.85 11 35
Max.Input Speed rpm 8000 6000 6000 6000 4000
Rated Input Speed rpm 4000 3500 3500 3500 3000
Noise dB 58 ≤60 ≤60 ≤65 ≤70
Average Life Time h 20000
Efficiency Of Full Load % L196%                     L294%
Return Backlash P1 L1 arcmin ≤8 ≤8 ≤8 ≤8 ≤8
L2 arcmin ≤12 ≤12 ≤12 ≤12 ≤12
P2 L1 arcmin ≤16 ≤16 ≤16 ≤16 ≤16
L2 arcmin ≤20 ≤20 ≤20 ≤20 ≤20
Moment Of Inertia Table L1 3 Kg*cm2 0.46 0.77 1.73 12.78 36.72
4 Kg*cm2 0.46 0.77 1.73 12.78 36.72
5 Kg*cm2 0.46 0.77 1.73 12.78 36.72
7 Kg*cm2 0.41 0.65 1.42 11.38 34.02
10 Kg*cm2 0.41 0.65 1.42 11.38 34.02
L2 12 Kg*cm2 0.44 0.72 1.49 12.18 34.24
15 Kg*cm2 0.44 0.72 1.49 12.18 34.24
16 Kg*cm2 0.72 0.72 1.49 12.18 34.24
20 Kg*cm2 0.44 0.72 1.49 12.18 34.24
25 Kg*cm2 0.44 0.72 1.49 12.18 34.24
28 Kg*cm2 0.44 0.72 1.49 12.18 34.24
30 Kg*cm2 0.44 0.72 1.49 12.18 34.24
35 Kg*cm2 0.44 0.72 1.49 12.18 34.24
40 Kg*cm2 0.44 0.72 1.49 12.18 34.24
50 Kg*cm2 0.34 0.58 1.25 11.48 34.02
70 Kg*cm2 0.34 0.58 1.25 11.48 34.02
100 Kg*cm2 0.34 0.58 1.25 11.48 34.02
Technical Parameter Level Ratio   PRN60 PRN80 PRN90 PRN120 PRN160
Rated Torque L1 3 Nm 27 50 96 161 364
4 Nm 40 90 122 210 423
5 Nm 40 90 122 210 423
7 Nm 34 48 95 170 358
10 Nm 16 22 56 86 210
L2 12 Nm 27 50 96 161 364
15 Nm 27 50 96 161 364
16 Nm 40 90 122 210 423
20 Nm 40 90 122 210 423
25 Nm 40 90 122 210 423
28 Nm 40 90 122 210 423
30 Nm 27 50 96 161 364
35 Nm 40 90 122 210 423
40 Nm 40 90 122 210 423
50 Nm 40 90 122 210 423
70 Nm 34 48 95 170 358
100 Nm 16 22 56 86 210
Degree Of Protection   IP65
Operation Temprature ºC  – 10ºC to -90ºC
Weight L1 kg 0.95 2.27 3.06 6.93 15.5
L2 kg 1.2 2.8 3.86 8.98 17
Application: Machine Tool
Speed: Low Speed
Function: Driving
Casing Protection: Closed Type
Starting Mode: Direct on-line Starting
Certification: ISO9001

###

Samples:
US$ 105/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Specifications PRN60 PRN80 PRN90 PRN120 PRN160
Technal Parameters
Max. Torque Nm 1.5times rated torque
Emergency Stop Torque Nm 2.5times rated torque
Max. Radial Load N 240 400 450 1240 2250
Max. Axial Load N 220 420 430 1000 1500
Torsional Rigidity Nm/arcmin 1.8 4.7 4.85 11 35
Max.Input Speed rpm 8000 6000 6000 6000 4000
Rated Input Speed rpm 4000 3500 3500 3500 3000
Noise dB 58 ≤60 ≤60 ≤65 ≤70
Average Life Time h 20000
Efficiency Of Full Load % L196%                     L294%
Return Backlash P1 L1 arcmin ≤8 ≤8 ≤8 ≤8 ≤8
L2 arcmin ≤12 ≤12 ≤12 ≤12 ≤12
P2 L1 arcmin ≤16 ≤16 ≤16 ≤16 ≤16
L2 arcmin ≤20 ≤20 ≤20 ≤20 ≤20
Moment Of Inertia Table L1 3 Kg*cm2 0.46 0.77 1.73 12.78 36.72
4 Kg*cm2 0.46 0.77 1.73 12.78 36.72
5 Kg*cm2 0.46 0.77 1.73 12.78 36.72
7 Kg*cm2 0.41 0.65 1.42 11.38 34.02
10 Kg*cm2 0.41 0.65 1.42 11.38 34.02
L2 12 Kg*cm2 0.44 0.72 1.49 12.18 34.24
15 Kg*cm2 0.44 0.72 1.49 12.18 34.24
16 Kg*cm2 0.72 0.72 1.49 12.18 34.24
20 Kg*cm2 0.44 0.72 1.49 12.18 34.24
25 Kg*cm2 0.44 0.72 1.49 12.18 34.24
28 Kg*cm2 0.44 0.72 1.49 12.18 34.24
30 Kg*cm2 0.44 0.72 1.49 12.18 34.24
35 Kg*cm2 0.44 0.72 1.49 12.18 34.24
40 Kg*cm2 0.44 0.72 1.49 12.18 34.24
50 Kg*cm2 0.34 0.58 1.25 11.48 34.02
70 Kg*cm2 0.34 0.58 1.25 11.48 34.02
100 Kg*cm2 0.34 0.58 1.25 11.48 34.02
Technical Parameter Level Ratio   PRN60 PRN80 PRN90 PRN120 PRN160
Rated Torque L1 3 Nm 27 50 96 161 364
4 Nm 40 90 122 210 423
5 Nm 40 90 122 210 423
7 Nm 34 48 95 170 358
10 Nm 16 22 56 86 210
L2 12 Nm 27 50 96 161 364
15 Nm 27 50 96 161 364
16 Nm 40 90 122 210 423
20 Nm 40 90 122 210 423
25 Nm 40 90 122 210 423
28 Nm 40 90 122 210 423
30 Nm 27 50 96 161 364
35 Nm 40 90 122 210 423
40 Nm 40 90 122 210 423
50 Nm 40 90 122 210 423
70 Nm 34 48 95 170 358
100 Nm 16 22 56 86 210
Degree Of Protection   IP65
Operation Temprature ºC  – 10ºC to -90ºC
Weight L1 kg 0.95 2.27 3.06 6.93 15.5
L2 kg 1.2 2.8 3.86 8.98 17

A Brief Overview of the Spur Gear and the Helical Planetary Gearbox

This article will provide a brief overview of the Spur gear and the helical planetary gearbox. To learn more about the advantages of these gearboxes, read on. Here are a few common uses for planetary gears. A planetary gearbox is used in many vehicles. Its efficiency makes it a popular choice for small engines. Here are three examples. Each has its benefits and drawbacks. Let’s explore each one.
planetarygearbox

helical planetary gearbox

In terms of price, the CZPT is an entry-level, highly reliable helical planetary gearbox. It is suitable for applications where space, weight, and torque reduction are of high concern. On the other hand, the X-Treme series is suitable for applications requiring high-acceleration, high-axial and radial loads, and high-speed performance. This article will discuss the benefits of each type of planetary gearbox.
A planetary gearbox’s traction-based design is a variation of the stepped-planet design. This variation relies on the compression of the elements of the stepped-planet design. The resulting design avoids restrictive assembly conditions and timing marks. Compared to conventional gearboxes, compound planetary gears have a greater transmission ratio, and they do so with an equal or smaller volume. For example, a 2:1 ratio compound planet would be used with a 50-ton ring gear, and the result would be the same as a 100-ton ring gear, but the planetary disks would be half the diameter.
The Helical planetary gearbox uses three components: an input, an output, and a stationary position. The basic model is highly efficient and transmits 97% of the input power. There are three main types of planetary gearboxes, each focusing on a different performance characteristic. The CZPT basic line is an excellent place to start your research into planetary gearboxes. In addition to its efficiency and versatility, this gearbox has a host of modular features.
The Helical planetary gearbox has multiple advantages. It is versatile, lightweight, and easy to maintain. Its structure combines a sun gear and a planet gear. Its teeth are arranged in a way that they mesh with each other and the sun gear. It can also be used for stationary applications. The sun gear holds the carrier stationary and rotates at the rate of -24/16 and -3/2, depending on the number of teeth on each gear.
A helical planetary gearbox can reduce noise. Its shape is also smaller, reducing the size of the system. The helical gears are generally quieter and run more smoothly. The zero helix-angle gears, in contrast, have smaller sizes and higher torque density. This is a benefit, but the latter also increases the life of the system and is less expensive. So, while the helical planetary gearbox has many advantages, the latter is recommended when space is limited.
The helical gearbox is more efficient than the spur gear, which is limited by its lack of axial load component. The helical gears, on the other hand, generate significant axial forces in the gear mesh. They also exhibit more sliding at the points of tooth contact, adding friction forces. As such, the Helical planetary gearbox is the preferred choice in servo applications. If you’re looking for a gearbox to reduce noise and improve efficiency, Helical planetary gearboxes are the right choice.
The main differences between the two types of planetary gears can be found in the design of the two outer rings. The outer ring is also called the sun gear. The two gears mesh together according to their own axes. The outer ring is the planetary gear’s carrier. Its weight is proportional to the portion of the ring that is stationary. The carrier sets the gaps between the two gears.
Helical gears have angled teeth and are ideal for applications with high loads. They are also extremely durable and can transfer a high load. A typical Helical gearbox has two pairs of teeth, and this ensures smooth transmission. In addition, the increased contact ratio leads to lower fluctuations in mesh stiffness, which means more load capacity. In terms of price, Helical planetary gears are the most affordable gearbox type.
The outer ring gear drives the inner ring gear and surrounding planetary parts. A wheel drive planetary gearbox may have as much as 332,000 N.m. torque. Another common type of planetary gearbox is wheel drive. It is similar to a hub, but the outer ring gear drives the wheels and the sun gear. They are often combined over a housing to maximize size. One-stage Helical gears can be used in bicycles, while a two-stage planetary gear system can handle up to 113,000 N.m. torque.
The design of a helical planetary geartrain is complicated. It must comply with several constraints. These constraints relate to the geometrical relationship of the planetary geartrains. This study of the possible design space of a Helical geartrain uses geometric layouts. The ring gear, sun, and ring gear have no effect on the ratio of the planetary transmission. Nonetheless, helical geartrains are a good choice for many applications.
planetarygearbox

Spur gear planetary gearbox

The combination of planetary gears and spur gears in a transmission system is called a planetary or spur gearbox. Both the planetary gear and spur gear have their own characteristics and are used in various kinds of vehicles. They work in a similar way, but are built differently. Here are some important differences between the two types of gears. Listed below are some of the most important differences between them:
Helical gears: As opposed to spur gears, helical gears generate significant axial forces in the gear mesh. They also feature greater sliding contact at the point of tooth contact. The helix angle of a gearbox is generally in the range of 15 to 30 degrees. The higher the helix angle, the more axial forces will be transmitted. The axial force in a helical gearbox is greater than that of a spur gear, which is the reason why helical gears are more efficient.
As you can see, the planetary gearhead has many variations and applications. However, you should take care in selecting the number of teeth for your planetary gear system. A five:1 spur gear drive ratio, for example, means that the sun gear needs to complete five revolutions for every output carrier revolution. To achieve this, you’ll want to select a sun gear with 24 teeth, or five mm for each revolution. You’ll need to know the metric units of the planetary gearhead for it to be compatible with different types of machines.
Another important feature of a planetary gearbox is that it doesn’t require all of the spur gears to rotate around the axis of the drive shaft. Instead, the spur gears’ internal teeth are fixed and the drive shaft is in the same direction as the output shaft. If you choose a planetary gearbox with fixed internal teeth, you’ll need to make sure that it has enough lubrication.
The other significant difference between a spur gear and a planetary gearbox is the pitch. A planetary gearbox has a high pitch diameter, while a spur gear has low pitch. A spur gear is able to handle higher torques, but isn’t as efficient. In addition, its higher torque capability is a big drawback. Its efficiency is similar to that of a spur gear, but it is much less noisy.
Another difference between planetary and spur gear motors is their cost. Planetary gear motors tend to be more expensive than spur gear motors. But spur gears are cheaper to produce, as the gears themselves are smaller and simpler. However, planetary gear motors are more efficient and powerful. They can handle lower torque applications. But each gear carries a fixed load, limiting their torque. A spur gear motor also has fewer internal frictions, so it is often suited for lower torque applications.
Another difference between spur gears and planetary gears is their orientation. Single spur gears are not coaxial gearboxes, so they’re not coaxial. On the other hand, a planetary gearbox is coaxial, meaning its input shaft is also coaxial. In addition to this, a planetary gearbox is made of two sets of gear wheels with the same orientation. This gives it the ability to achieve concentricity.
Another difference between spur gears and planetary gears is that a planetary gear has an integer number of teeth. This is important because each gear must mesh with a sun gear or a ring gear. Moreover, each planet must have a corresponding number of teeth. For each planet to mesh with the sun, the teeth must have a certain distance apart from the other. The spacing between planets also matters.
Besides the size, the planetary gear system is also known as epicyclic gearing. A planetary gear system has a sun gear in the center, which serves as the input gear. This gear has at least three driven gears. These gears engage with each other from the inside and form an internal spur gear design. These gear sets are highly durable and able to change ratios. If desired, a planetary gear train can be converted to another ratio, thereby enhancing its efficiency.
Another important difference between a spur gear and a planetary gearbox is the type of teeth. A spur gear has teeth that are parallel to the shaft, while a planetary gear has teeth that are angled. This type of gear is most suitable for low-speed applications, where torque is necessary to move the actuation object. Spur gears also produce noise and can damage gear teeth due to repeated collisions. A spur gear can also slip, preventing torque from reaching the actuation object.

China High Torque Low Backlash NEMA34 Motor Planetary Reducer Gearbox     planetary gearbox clutchChina High Torque Low Backlash NEMA34 Motor Planetary Reducer Gearbox     planetary gearbox clutch
editor by czh 2023-01-27

China China Gpg Gpb Low Backlash High Torque Servo Motor Stepping Motor Gearhead Transmission High Precision Planetary Gearbox design of planetary gearbox

Merchandise Description

TaiBang Motor Industry Team Co., Ltd.

The major products is induction motor, reversible motor, DC brush gear motor, DC brushless equipment motor, CH/CV huge gear motors, Planetary gear motor ,Worm gear motor etc, which utilized broadly in numerous fields of producing pipelining, transportation, foodstuff, drugs, printing, cloth, packing, place of work, equipment, entertainment and many others, and is the chosen and matched solution for computerized equipment. 

Model Instruction

GB090-ten-P2

GB 090 571 P2
Reducer Sequence Code Exterior Diameter Reduction Ratio Reducer Backlash
GB:High Precision Square Flange Output

GBR:Substantial Precision Appropriate Angle Square Flange Output

GE:Large Precision Round Flange Output

GER:Substantial Precision Proper Round Flange Output

050:ø50mm
070:ø70mm
090:ø90mm
120:ø120mm
a hundred and fifty five:ø155mm
205:ø205mm
235:ø235mm
042:42x42mm
060:60x60mm
090:90x90mm
115:115x115mm
142:142x142mm
one hundred eighty:180x180mm
220:220x220mm
571 signifies 1:ten P0:Higher Precision Backlash

P1:Precision Backlash

P2:Common Backlash

Main Technical Functionality
 

Item Number of stage Reduction Ratio GB042 GB060 GB060A GB090 GB090A GB115 GB142 GB180 GB220
Rotary Inertia 1 3 .03 .16   .sixty one   3.twenty five nine.21 28.98 69.61
4 .03 .14   .48   two.74 7.fifty four 23.67 fifty four.37
5 .03 .thirteen   .47   2.71 7.42 23.29 fifty three.27
six .03 .thirteen   .45   2.sixty five seven.twenty five 22.seventy five 51.72
7 .03 .thirteen   .45   two.sixty two 7.fourteen 22.forty eight 50.97
8 .03 .13   .forty four   two.fifty eight 7.07 22.fifty nine 50.eighty four
9 .03 .13   .44   2.fifty seven seven.04 22.53 fifty.63
ten .03 .13   .forty four   two.57 7.03 22.fifty one 50.56
2 fifteen .03 .03 .13 .13 .forty seven .47 2.seventy one 7.forty two 23.29
twenty .03 .03 .thirteen .13 .forty seven .forty seven two.seventy one seven.forty two 23.29
25 .03 .03 .thirteen .13 .forty seven .forty seven 2.seventy one seven.forty two 23.29
30 .03 .03 .thirteen .13 .47 .forty seven two.seventy one 7.forty two 23.29
35 .03 .03 .thirteen .thirteen .47 .forty seven 2.seventy one 7.42 23.29
40 .03 .03 .thirteen .13 .47 .forty seven 2.71 7.forty two 23.29
forty five .03 .03 .thirteen .13 .47 .47 two.71 7.42 23.29
50 .03 .03 .thirteen .13 .forty four .44 two.57 seven.03 22.51
60 .03 .03 .thirteen .thirteen .44 .44 two.fifty seven seven.03 22.51
70 .03 .03 .13 .13 .44 .forty four 2.57 seven.03 22.fifty one
eighty .03 .03 .13 .13 .44 .44 2.fifty seven seven.03 22.fifty one
ninety .03 .03 .13 .thirteen .forty four .44 2.57 7.03 22.fifty one
100 .03 .03 .13 .thirteen .forty four .44 2.57 seven.03 22.51

 

Item Variety of stage GB042 GB060 GB060A GB90 GB090A GB115 GB142 GB180 GB220
Backlash(arcmin) High Precision P0 1       ≤1 ≤1 ≤1 ≤1 ≤1 ≤1
2           ≤3 ≤3 ≤3 ≤3
Precision P1 one ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3
two ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
Standard P2 1 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
2 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7
Torsional Rigidity(N.M/arcmin) 1 three seven 7 fourteen fourteen twenty five fifty a hundred forty five 225
two 3 7 seven 14 fourteen 25 fifty 145 225
Noise(dB) one,2 ≤56 ≤58 ≤58 ≤60 ≤60 ≤63 ≤65 ≤67 ≤70
Rated enter pace(rpm) one,two 5000 5000 5000 4000 4000 4000 3000 3000 2000
Max enter speed(rpm) 1,2 10000 ten thousand ten thousand 8000 8000 8000 6000 6000 4000

 Noise test regular:Distance 1m,no load.Measured with an enter speed 3000rpm 

 

US $50
/ Piece
|
1 Piece

(Min. Order)

###

Application: Machinery, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Reduction
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Double-Step

###

Samples:
US$ 50/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

GB 090 010 P2
Reducer Series Code External Diameter Reduction Ratio Reducer Backlash
GB:High Precision Square Flange Output

GBR:High Precision Right Angle Square Flange Output

GE:High Precision Round Flange Output

GER:High Precision Right Round Flange Output

050:ø50mm
070:ø70mm
090:ø90mm
120:ø120mm
155:ø155mm
205:ø205mm
235:ø235mm
042:42x42mm
060:60x60mm
090:90x90mm
115:115x115mm
142:142x142mm
180:180x180mm
220:220x220mm
010 means 1:10 P0:High Precision Backlash

P1:Precision Backlash

P2:Standard Backlash

###

Item Number of stage Reduction Ratio GB042 GB060 GB060A GB090 GB090A GB115 GB142 GB180 GB220
Rotary Inertia 1 3 0.03 0.16   0.61   3.25 9.21 28.98 69.61
4 0.03 0.14   0.48   2.74 7.54 23.67 54.37
5 0.03 0.13   0.47   2.71 7.42 23.29 53.27
6 0.03 0.13   0.45   2.65 7.25 22.75 51.72
7 0.03 0.13   0.45   2.62 7.14 22.48 50.97
8 0.03 0.13   0.44   2.58 7.07 22.59 50.84
9 0.03 0.13   0.44   2.57 7.04 22.53 50.63
10 0.03 0.13   0.44   2.57 7.03 22.51 50.56
2 15 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
20 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
25 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
30 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
35 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
40 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
45 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
50 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
60 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
70 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
80 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
90 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
100 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51

###

Item Number of stage GB042 GB060 GB060A GB90 GB090A GB115 GB142 GB180 GB220
Backlash(arcmin) High Precision P0 1       ≤1 ≤1 ≤1 ≤1 ≤1 ≤1
2           ≤3 ≤3 ≤3 ≤3
Precision P1 1 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3
2 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
Standard P2 1 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
2 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7
Torsional Rigidity(N.M/arcmin) 1 3 7 7 14 14 25 50 145 225
2 3 7 7 14 14 25 50 145 225
Noise(dB) 1,2 ≤56 ≤58 ≤58 ≤60 ≤60 ≤63 ≤65 ≤67 ≤70
Rated input speed(rpm) 1,2 5000 5000 5000 4000 4000 4000 3000 3000 2000
Max input speed(rpm) 1,2 10000 10000 10000 8000 8000 8000 6000 6000 4000
US $50
/ Piece
|
1 Piece

(Min. Order)

###

Application: Machinery, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Reduction
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Double-Step

###

Samples:
US$ 50/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

GB 090 010 P2
Reducer Series Code External Diameter Reduction Ratio Reducer Backlash
GB:High Precision Square Flange Output

GBR:High Precision Right Angle Square Flange Output

GE:High Precision Round Flange Output

GER:High Precision Right Round Flange Output

050:ø50mm
070:ø70mm
090:ø90mm
120:ø120mm
155:ø155mm
205:ø205mm
235:ø235mm
042:42x42mm
060:60x60mm
090:90x90mm
115:115x115mm
142:142x142mm
180:180x180mm
220:220x220mm
010 means 1:10 P0:High Precision Backlash

P1:Precision Backlash

P2:Standard Backlash

###

Item Number of stage Reduction Ratio GB042 GB060 GB060A GB090 GB090A GB115 GB142 GB180 GB220
Rotary Inertia 1 3 0.03 0.16   0.61   3.25 9.21 28.98 69.61
4 0.03 0.14   0.48   2.74 7.54 23.67 54.37
5 0.03 0.13   0.47   2.71 7.42 23.29 53.27
6 0.03 0.13   0.45   2.65 7.25 22.75 51.72
7 0.03 0.13   0.45   2.62 7.14 22.48 50.97
8 0.03 0.13   0.44   2.58 7.07 22.59 50.84
9 0.03 0.13   0.44   2.57 7.04 22.53 50.63
10 0.03 0.13   0.44   2.57 7.03 22.51 50.56
2 15 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
20 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
25 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
30 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
35 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
40 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
45 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
50 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
60 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
70 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
80 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
90 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
100 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51

###

Item Number of stage GB042 GB060 GB060A GB90 GB090A GB115 GB142 GB180 GB220
Backlash(arcmin) High Precision P0 1       ≤1 ≤1 ≤1 ≤1 ≤1 ≤1
2           ≤3 ≤3 ≤3 ≤3
Precision P1 1 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3
2 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
Standard P2 1 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
2 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7
Torsional Rigidity(N.M/arcmin) 1 3 7 7 14 14 25 50 145 225
2 3 7 7 14 14 25 50 145 225
Noise(dB) 1,2 ≤56 ≤58 ≤58 ≤60 ≤60 ≤63 ≤65 ≤67 ≤70
Rated input speed(rpm) 1,2 5000 5000 5000 4000 4000 4000 3000 3000 2000
Max input speed(rpm) 1,2 10000 10000 10000 8000 8000 8000 6000 6000 4000

How to Select a Planetary Gearbox for Your Applications

You can select the most suitable Planetary Gearbox for your applications after carefully checking the various features. You should also consider secondary features like noise level, corrosion resistance, construction, price, delivery time and service. You should also check if the constructor is available across the world, because some constructors operate faster than others. Some constructors even respond to your requests on the same day, while others deliver each planetary gearbox even if they are out of stock.
planetarygearbox

CZPT gearbox

An CZPT planetary gearbox is a high-quality, compact, and lightweight gearbox that distributes loads over several gears. The planetary gearbox has a polymer case that ensures quiet operation. The company is committed to the circular economy, investing in chemical recycling and promoting the use of recycled materials wherever possible. For more information, visit CZPT’s website or contact an CZPT expert today.
A planetary gearbox contains a sun gear, which is known as the input gear. The other gears are called planets, and these are mounted on a carrier, which is connected to an output shaft. A planetary gearbox is characterized by its high reduction ratios, energy savings, and compact design. It offers superior durability and trouble-free service. Whether you need a large or small planetary gearbox, you can find one to suit your needs.
The Standard series planetary gearboxes are a cost-effective alternative to premium series gearboxes. These gearboxes are suitable for applications requiring only mild backlash or with low IP65 protection. ABB positioners feature seven different gear unit variants, allowing for standardized mounting and stranded wire connections. The drygear(r) strain wave gear has a stranded wire connector and is available with a three-year warranty.
A planetary gearbox can be used for various applications, from lifting goods to loading and unloading products in a factory. The company has a wide product range for different applications, including plastic machinery and machine tools, pick-and-place robots, mill drives, and wind turbines. It can also be used to operate robot gripper systems. Its high-quality planetary gears are designed to last for many years, making it an ideal solution for many industries.

CZPT

A planetary gearbox is an essential component of many transport systems. These devices work by aligning the output and input shafts. The Reggiana planetary gearbox 2000 series includes bevel stages and linear variants. The company offers modularity and flexibility with output configurations in ten different gear sizes. Each planetary gearbox can also be customized to meet the specific needs of a specific application.
CZPT is the Australian branch of CZPT, a leading global manufacturer of planetary gearboxes. CZPT is located in Carrum Downs, south east of Melbourne, and is one of the leading suppliers of planetary reduction gears, hydraulic failsafe brakes, and wheel drives. The company aims to provide high-quality, durable products that can be used in a variety of applications.
A CZPT Plus Series Gear is designed to maximize flexibility in a variety of applications. The gearbox’s modular design allows for endless scalability. The CZPT Plus Series Gear is commonly used in mining operations, and is known for its raw output capabilities and low maintenance design. It is made with high-quality materials, and it is also available in multiple sizes for customized applications.
The multi-stage planetary gearbox can combine individual ratios to increase the overall multiplicative factor. The planetary gears may also be combined to increase the transmittable torque. The output shaft and drive shaft may rotate in opposite directions, or they can be fixed so the gearbox can function in either direction. If the ring gear is fixed, planetary gearboxes can be realized as multi-stage.
planetarygearbox

CZPT

The CZPT Planetary Gearbox is the perfect combination of compact size and high efficiency in power transmission. The compact design allows this gearbox to run silently while still delivering high power density and transmission efficiency. The CZPT Planetary Gearbox has several advantages. Unlike conventional planetary gearboxes, CZPT’s planetary gearbox features high power density, low torque, and optimum transmission efficiency.
CZPT’s products have been used in a variety of applications for many years, proving their reliability and quality. These products are renowned in the world for their reliability and quality. CZPT’s planetary gearboxes are backed by a five-year warranty. These features help customers choose a planetary gearbox that meets their needs and stays in top shape for years to come. But how do you test a planetary gearbox?
Figure 17 shows the response of a planetary gearbox to vibration. The maximum displacement in xg direction at a 50% crack level is shown by the dashed line. The signal in xg direction is called the xsignal. Moreover, the CZPT Planetary Gearbox’s vibration response is highly sensitive to the location of the bearings. For this reason, dynamic modeling of a planetary gearbox should consider bearing clearance.
CZPT’s hollow cup motor drive system features high reliability and low power consumption. The gearbox is compatible with industries with high quality standards, as there is no cogging torque. Its compact size and low electromagnetic noise make it ideal for a variety of applications. For industries with high product quality requirements, the CZPT Hollow Cup Motor Drive System is an excellent choice. It is also designed for vertical installation. You can even buy multiple CZPT products to meet your specific needs.

CZPT

With its PL series planetary gearboxes, CZPT has expanded its product portfolio to include more types of drive solutions. CZPT is one of the few companies to have won the Schneider Electric Supplier Award for Quality. In addition, its high-quality planetary gearboxes are highly customizable, allowing designers to customize each gearbox for the application at hand. Whether it is a geared pump or a stepper motor, CZPT’s PLE planetary gearboxes are built to meet the exact specifications of the application at hand.
The flange-mounted version of the planetary gearbox is comparable to its planetary counterpart. Using a flange-mounted planetary gearbox allows for a smaller, more compact design. This model also features a large-diameter output shaft, which helps achieve a higher level of torsional stiffness. This makes CZPT flange gearboxes particularly useful for applications where the direction of motion can change frequently. These gearboxes can be used with a wide variety of belts.
The PLQE 60-mm gearbox is used in Outrider’s single-stage design. Its gear ratio is 5:1, while its dual-stage version has a 15:1 gear ratio. Both gearboxes have identical mounting configurations, but the two-stage version is slightly longer.
The PLN series of planetary gearheads from CZPT are the standard for high-precision applications. They’re compatible with all major motor brands and sizes, and the company’s adapter kits are available to fit almost any motor. This makes CZPT gearheads one of the easiest to integrate into a complex machine. They’re also extremely easy to install, with the same torque as their corresponding spur gears.
planetarygearbox

CZPT’s

If you are looking for an efficient solution for screw press applications, consider using CZPT’s 300M Planetary Gearbox. It has high axial and radial load capacities, compact design, high torque output, and torque arm. The 300M planetary gearbox is compatible with a variety of screw presses, including hydraulic press systems and digester systems. Its Torque control and direct coupling feature makes it easy to install.
CZPT’s small planetary gearboxes have an output torque of 20:1 from individual ratios of 5:1 and 4:1. They run silently and deliver maximum transmission efficiency. The planetary gears are mounted on a ring that is fixed around the center sun gear. The ring acts as an output torque converter for the next planet stage. This planetary gearbox has multiple stages and a maximum ratio of 20:1 can be created from individual ratios of 5:1 and 4:1.
CZPT Motor is an innovator in the design and manufacture of miniature motors for industrial robots. Its offerings include brushless DC and brushed DC motors, as well as planetary gearboxes, encoders, and brakes. CZPT’s products have a variety of uses in robotics, intelligent appliances, medical equipment, communication, and industrial automation. The company is also committed to providing custom designs based on customer specifications.
Another advantage of a planetary gearbox is its high power transmission efficiency. It is capable of approximately 3% per stage, allowing it to transmit more torque than a conventional single-stage gearbox. Planetary gearboxes are also compact and have a high torque-to-weight ratio. CZPT’s Planetary Gearbox is the best choice for many applications. This gearbox offers the highest efficiency and is ideal for small-scale production.

China China Gpg Gpb Low Backlash High Torque Servo Motor Stepping Motor Gearhead Transmission High Precision Planetary Gearbox     design of planetary gearboxChina China Gpg Gpb Low Backlash High Torque Servo Motor Stepping Motor Gearhead Transmission High Precision Planetary Gearbox     design of planetary gearbox
editor by czh 2022-12-21

China Custom High torque cycloidal drive planetary reducer X4 BWD2 cycloid gearbox with motor planetary gearbox advantages

Applicable Industries: Building Material Shops, Machinery Repair Shops, Farms, Energy & Mining
Gearing Arrangement: Cycloidal
Output Torque: 26-23350N.m
Input Speed: 720-2800rpm
Output Speed: 0.1-150rpm
Product name: Cycloidal Gear Speed Reducer
Color: Customer Request
Mounting Position: Horizontal/Vertical Mounting
Material of Housing: Cast Iron
Bearing Material: Steel
Ratio: 9-7569
Weight: 8.5KG-2500KG
Warranty: 1-2 Years
Certification: ISO9001
Packing: Carton/Wooden Box
Packaging Details: Wooden Box/Carton Package

Product IntroductionCycloid pinwheel reducer 
Cycloid pinwheel reducer is a new transmission device which applies the principle of planetary transmission and uses cycloid pin-tooth meshing.
Characteristic:◆High speed ratio and high efficiency single-stage transmission can achieve a deceleration ratio of 1:87, and the efficiency is more than 90%. If multi-stage transmission is used, the deceleration ratio will be larger.◆Because planetary transmission principle is adopted, the input shaft and output shaft are on the same axis line, so that the machine model can get the smallest possible size.◆The number of meshing teeth of cycloidal needle teeth with smooth running noise and low cycloidal noise is more, the overlap coefficient is larger, and the mechanism of balancing machine parts makes the vibration and voice limited to a minimum.◆Reliable use and long service life because the main parts are made of high carbon chromium steel, high strength is obtained by quenching (HRC58-62), and rolling friction is used in some transmission contacts, so the service life is long.
Connection Method:
Company Profile ZheJiang CZPT Gear Technology Co., Ltd. Our company was founded in 2018. It was founded by a group of young people with enterprising spirit. It is determined to make a good gear box in 100 years. The company is 50-100 people, with professional R&D, design, sales team, products sell well at home and abroad, the market is mainly concentrated overseas. Provide customers with personalized solutions. On the basis of reciprocity and mutual benefit, the company insists on meeting customers’needs with high quality and efficient service. 
We have professional engineers who can provide you with personalized solutions to meet specific needs. Products can meet the needs of multiple application areas. Silk and titanium products can meet the needs of many application fields. They have been successfully applied in meat, seafood and aquatic products processing industry, baking industry, cHangZhou industry, beverage and dairy products processing industry, fruit and vegetable processing industry, pharmaceutical and cosmetics industry and battery manufacturing, corrugated paper production, tire production and other production fields.
Main products of the company:

R series gear motor K series gear motor F series gear motor RF series gear motor
NMRV worm gearbox ZSY gear speed reducer TDY electrical drum pulley AC motor 

Application Field ●Packaging Equipment                            ●Chemical Mixing Equipment                                          ●Stage Equipment
Application:Cycloidal reducer adopts meshing cycloid pin gear, planetary transmission principle, so usually also called planetary cycloid reducer, planetary cycloidal reducer can be widely used in petroleum, environmental protection, chemical, cement, transport, textile, pharmaceutical, food, printing, lifting, mining, metallurgy, construction, power generation and other industries, as a driver or reduction gear, the machine is divided into horizontal, vertical, biaxial and straight league such as assembly way. Its unique stable structure in many cases can replace the ordinary cylindrical gear reducer and worm gear reducer, therefore, planetary cycloid gear reducer is widely used in various industries and fields, by the majority of users generally welcome.
●Electric Power Equipment                          ●Textile Equipment                                          ●Iron and Steel Metallurgy
Conditions of use:1. The cycloid gear reducer is allowed to be used in the continuous working system, and it is allowed to operate in both positive and negative directions. Some models of cycloid reducer only allow 1 direction rotation.2. The rated revolution of the input shaft is 1500 revolutions per minute, and it is recommended to use a 6-pole motor with 960 revolutions per minute when the input power is greater than 18.5 KWH.3. horizontal installation cycloid gear reducer working position is horizontal. When installing the largest horizontal tilt Angle is generally less than 15 °. Other measures should be taken in more than 15 ° guarantee adequate lubrication and prevent leakage.4. The output shaft of cycloidal pinwheel reducer cannot be subject to larger axial force and radial force, and other measures shall be taken when there are larger axial force and radial force.
Packing Transporting Characteristics of transportation and packaging:
● Short delivery period,to ensure timely delivery.● Tight packing,to ensure the products are not damaged during transportation.● Various modes of transportation,to ensure safe and timely transportation.● Follow up the whole process of order,to ensure product delivery to customers.● Long shelf life, to ensure customer experience.
Suggestion:

Mode of transportation Weight Range Transportation Time Advantage Disadvantage
Express Delivery Below 50kg Around a week Short lead time,Door-to-door delivery High Express Cost
Air Transportation 30kg-150kg Around a week Short lead time High Express Cost,Customer pick-up
Sea Transportation Over 150kg 15-20 days Low cost Long transport time
Railway Transportation Over 100kg 15-20 days Inland transport Affected by geography

FAQQ1: Are you a trading company or a manufacturer ?
A: We are a manufacturer in ZheJiang Province, China. Our company owns 
the ability of manufacturing, processing, designing and R&D. We welcome your visit.
Q2: How we select models and specifications?
A: According to the specific details of the demands from the part of enquiry, 
we will recommend the products’ models upon synthesizing the factors of 
field of products usage, power, torque arm and ratio…Q3: How is your price? Can you offer any discount?
A: Our prices are always competitive. If the customer can place a large order, we surely will allow discount.Q4: How long should I wait for the feedback after I send the enquiry?A4: We will reply as soon as possible, 12 hours at most.Q5: What is your product warranty period?
A: We have the certifications of ISO9001,CE, SGS.Q6: What industries are your gearboxes being used?
A: Our gearboxes are widely applied to metallurgical equipment, mining equipment, automation equipment, food machinery, packaging equipment, tobacco equipment and so on.

Planetary Gearbox

This article will explore the design and applications of a planetary gearbox. The reduction ratio of a planetary gearbox is dependent on the number of teeth in the gears. The ratios of planetary gearboxes are usually lower than those of conventional mechanical transmissions, which are mainly used to drive engines and generators. They are often the best choice for heavy-duty applications. The following are some of the advantages of planetary gearboxes.
planetarygearbox

planetary gearboxes

Planetary gearboxes work on a similar principle to solar systems. They rotate around a center gear called the sun gear, and two or more outer gears, called planet gears, are connected by a carrier. These gears then drive an output shaft. The arrangement of planet gears is similar to that of the Milky Way’s ring of planets. This arrangement produces the best torque density and stiffness for a gearbox.
As a compact alternative to normal pinion-and-gear reducers, planetary gearing offers many advantages. These characteristics make planetary gearing ideal for a variety of applications, including compactness and low weight. The efficiency of planetary gearing is enhanced by the fact that ninety percent of the input energy is transferred to the output. The gearboxes also have low noise and high torque density. Additionally, their design offers better load distribution, which contributes to a longer service life.
Planetary gears require lubrication. Because they have a smaller footprint than conventional gears, they dissipate heat well. In fact, lubrication can even lower vibration and noise. It’s also important to keep the gears properly lubricated to prevent the wear and tear that comes with use. The lubrication in planetary gears also helps keep them operating properly and reduces wear and tear on the gears.
A planetary gearbox uses multiple planetary parts to achieve the reduction goal. Each gear has an output shaft and a sun gear located in the center. The ring gear is fixed to the machine, while the sun gear is attached to a clamping system. The outer gears are connected to the carrier, and each planetary gear is held together by rings. This arrangement allows the planetary gear to be symmetrical with respect to the input shaft.
The gear ratio of a planetary gearbox is defined by the sun gear’s number of teeth. As the sun gear gets smaller, the ratio of the gear will increase. The ratio range of planetary gears ranges from 3:1 to ten to one. Eventually, however, the sun gear becomes too small, and the torque will fall significantly. The higher the ratio, the less torque the gears can transmit. So, planetary gears are often referred to as “planetary” gears.
planetarygearbox

Their design

The basic design of a Planetary Gearbox is quite simple. It consists of three interconnecting links, each of which has its own torque. The ring gear is fixed to the frame 0 at O, and the other two are fixed to each other at A and B. The ring gear, meanwhile, is attached to the planet arm 3 at O. All three parts are connected by joints. A free-body diagram is shown in Figure 9.
During the development process, the design team will divide the power to each individual planet into its respective power paths. This distribution will be based on the meshing condition of all gears in the system. Then, the design team will proceed to determine the loads on individual gear meshes. Using this method, it is possible to determine the loads on individual gear meshes and the shape of ring gear housing.
Planetary Gearboxes are made of three gear types. The sun gear is the center, which is connected to the other two gears by an internal tooth ring gear. The planet pinions are arranged in a carrier assembly that sets their spacing. The carrier also incorporates an output shaft. The three components in a Planetary Gearbox mesh with each other, and they rotate together as one. Depending on the application, they may rotate at different speeds or at different times.
The planetary gearbox’s design is unique. In a planetary gearbox, the input gear rotates around the central gear, while the outer gears are arranged around the sun gear. In addition, the ring gear holds the structure together. A carrier connects the outer gears to the output shaft. Ultimately, this gear system transmits high torque. This type of gearbox is ideal for high-speed operations.
The basic design of a Planetary Gearbox consists of multiple contacts that must mesh with each other. A single planet has an integer number of teeth, while the ring has a non-integer number. The teeth of the planets must mesh with each other, as well as the sun. The tooth counts, as well as the planet spacing, play a role in the design. A planetary gearbox must have an integer number of teeth to function properly.

Applications

In addition to the above-mentioned applications, planetary gearing is also used in machine tools, plastic machinery, derrick and dock cranes, and material handling equipments. Further, its application is found in dredging equipment, road-making machinery, sugar crystallizers, and mill drives. While its versatility and efficiency makes it a desirable choice for many industries, its complicated structure and construction make it a complex component.
Among the many benefits of using a planetary gearbox, the ability to transmit greater torque into a controlled space makes it a popular choice for many industries. Moreover, adding additional planet gears increases the torque density. This makes planetary gears suitable for applications requiring high torque. They are also used in electric screwdrivers and turbine engines. However, they are not used in everything. Some of the more common applications are discussed below:
One of the most important features of planetary gearboxes is their compact footprint. They are able to transmit torque while at the same time reducing noise and vibration. In addition to this, they are able to achieve a high speed without sacrificing high-quality performance. The compact footprint of these gears also allows them to be used in high-speed applications. In some cases, a planetary gearbox has sliding sections. Some of these sections are lubricated with oil, while others may require a synthetic gel. Despite these unique features, planetary gears have become common in many industries.
Planetary gears are composed of three components. The sun gear is the input gear, whereas the planet gears are the output gears. They are connected by a carrier. The carrier connects the input shaft with the output shaft. A planetary gearbox can be designed for various requirements, and the type you use will depend on the needs of your application. Its design and performance must meet your application’s needs.
The ratios of planetary gears vary depending on the number of planets. The smaller the sun gear, the greater the ratio. When planetary stages are used alone, the ratio range is 3:1 to 10:1. Higher ratios can be obtained by connecting several planetary stages together in the same ring gear. This method is known as a multi-stage gearbox. However, it can only be used in large gearboxes.
planetarygearbox

Maintenance

The main component of a planetary gearbox is the planetary gear. It requires regular maintenance and cleaning to remain in top shape. Demand for a longer life span protects all other components of the gearbox. This article will discuss the maintenance and cleaning procedures for planetary gears. After reading this article, you should know how to maintain your planetary gearbox properly. Hopefully, you can enjoy a longer life with your gearbox.
Firstly, it is important to know how to properly lubricate a planetary gearbox. The lubricant is essential as gears that operate at high speeds are subject to high levels of heat and friction. The housing of the planetary gearbox should be constructed to allow the heat to dissipate. The recommended oil is synthetic, and it should be filled between 30 and 50 percent. The lubricant should be changed at least every six months or as needed.
While it may seem unnecessary to replace a planetary gearbox, regular servicing will help it last a long time. A regular inspection will identify a problem and the appropriate repairs are needed. Once the planetary gearbox is full, it will plug with gear oil. To avoid this problem, consider getting the unit repaired instead of replacing the gearbox. This can save you a lot of money over a new planetary gearbox.
Proper lubrication is essential for a long life of your planetary gearbox. Oil change frequency should be based on oil temperature and operating speed. Oil at higher temperatures should be changed more frequently because it loses its molecular structure and cannot form a protective film. After this, oil filter maintenance should be performed every few months. Lastly, the gearbox oil needs to be checked regularly and replaced when necessary.

China Custom High torque cycloidal drive planetary reducer X4 BWD2 cycloid gearbox with motor     planetary gearbox advantagesChina Custom High torque cycloidal drive planetary reducer X4 BWD2 cycloid gearbox with motor     planetary gearbox advantages

China wholesaler planetary gear motor High precise high torque planetary reducer for smart robot/laser machine L1 planetary gearbox efficiency

Warranty: 1year
Applicable Industries: Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Farms, Printing Shops, Construction works , Energy & Mining
Weight (KG): 3
Customized support: OEM
Gearing Arrangement: Planetary
Output Torque: 20-2000N.m
Input Speed: 5000-10000rpm
Product name: planetary reduction gearbox
norminal output torque: 20-2000N.m
Reduction ratio: 1:3/4/5/6/7/8/9/10
allowable input speed: 5000-10000rpm
Backlash: <6 arcmin
Efficiency: >=95%
Protection class: IP65
Noise: <63dB
Service life: 20000 hrs
Packaging Details: 1pc/1ploy bag/inner box, boxes/carton, serveral cartons/pallet

Drawing Packing & Delivery Company Profile ZheJiang Xihu (West Lake) Dis.zhan Drive Industry Co., Ltd., is a professional manufacturer and solution provider of Micro AC/DC gear motor, Small-size AC gear motor and Gear reducer, company have professional R & D team and experienced production-related sectors and can provide high accuracy product to meet the needs from different customer. Product be used in tool machines, industrial robots, semiconductor devices, aircraft industrial, medical and rehabilitation equipment, green energy-related industries, testing equipment, food machinery, packaging machinery and agricultural equipment. At present, we have more than 80 workers with annual production capacity of 400, 000PCS for all kinds of gear motor, products has shipped to Switzerland, Italy, Spain, Poland, Czech, Korea, India, Thailand, etc. FAQ 1. who are we?We are based in ZheJiang , China, start from 2011,sell to Domestic Market(20.00%),Southeast Asia(20.00%),WesternEurope(20.00%),Eastern Europe(10.00%),South Asia(10.00%),South America(10.00%),Southern Europe(2.00%),MidEast(2.00%),Oceania(1.00%),Africa(1.00%),Eastern Asia(1.00%),Northern Europe(1.00%),Central America(1.00%),North America(1.00%).There are total about 51-100 people in our office.2. how can we guarantee quality?Always a pre-production sample before mass production;Always final Inspection before shipment;3.what can you buy from us?gear motor,dc motor,ac gear motor,dc gear motor,worm gear motor, planetary gearbox, etc.4. why should you buy from us not from other suppliers?1. CZPT R&D TEAM; 2. CUSTOMIZED TECHNICAL SOLUTION; 3. RICH EXPERIENCED OEM ORDER; 4. COMPETITIVE PRICE; 5. FAST DELIVERY;5. SELECTABLE PAYMENT CHANNEL(PAYPAL, WESTERN UNION, T/T, L/C)6. what services can we provide?Accepted Delivery Terms: FOB,CFR,CIF,EXW,Express Delivery;Accepted Payment Currency:USD,EUR;Accepted Payment Type: T/T,L/C.

Planetary Gearbox

This article will explore the design and applications of a planetary gearbox. The reduction ratio of a planetary gearbox is dependent on the number of teeth in the gears. The ratios of planetary gearboxes are usually lower than those of conventional mechanical transmissions, which are mainly used to drive engines and generators. They are often the best choice for heavy-duty applications. The following are some of the advantages of planetary gearboxes.
planetarygearbox

planetary gearboxes

Planetary gearboxes work on a similar principle to solar systems. They rotate around a center gear called the sun gear, and two or more outer gears, called planet gears, are connected by a carrier. These gears then drive an output shaft. The arrangement of planet gears is similar to that of the Milky Way’s ring of planets. This arrangement produces the best torque density and stiffness for a gearbox.
As a compact alternative to normal pinion-and-gear reducers, planetary gearing offers many advantages. These characteristics make planetary gearing ideal for a variety of applications, including compactness and low weight. The efficiency of planetary gearing is enhanced by the fact that ninety percent of the input energy is transferred to the output. The gearboxes also have low noise and high torque density. Additionally, their design offers better load distribution, which contributes to a longer service life.
Planetary gears require lubrication. Because they have a smaller footprint than conventional gears, they dissipate heat well. In fact, lubrication can even lower vibration and noise. It’s also important to keep the gears properly lubricated to prevent the wear and tear that comes with use. The lubrication in planetary gears also helps keep them operating properly and reduces wear and tear on the gears.
A planetary gearbox uses multiple planetary parts to achieve the reduction goal. Each gear has an output shaft and a sun gear located in the center. The ring gear is fixed to the machine, while the sun gear is attached to a clamping system. The outer gears are connected to the carrier, and each planetary gear is held together by rings. This arrangement allows the planetary gear to be symmetrical with respect to the input shaft.
The gear ratio of a planetary gearbox is defined by the sun gear’s number of teeth. As the sun gear gets smaller, the ratio of the gear will increase. The ratio range of planetary gears ranges from 3:1 to ten to one. Eventually, however, the sun gear becomes too small, and the torque will fall significantly. The higher the ratio, the less torque the gears can transmit. So, planetary gears are often referred to as “planetary” gears.
planetarygearbox

Their design

The basic design of a Planetary Gearbox is quite simple. It consists of three interconnecting links, each of which has its own torque. The ring gear is fixed to the frame 0 at O, and the other two are fixed to each other at A and B. The ring gear, meanwhile, is attached to the planet arm 3 at O. All three parts are connected by joints. A free-body diagram is shown in Figure 9.
During the development process, the design team will divide the power to each individual planet into its respective power paths. This distribution will be based on the meshing condition of all gears in the system. Then, the design team will proceed to determine the loads on individual gear meshes. Using this method, it is possible to determine the loads on individual gear meshes and the shape of ring gear housing.
Planetary Gearboxes are made of three gear types. The sun gear is the center, which is connected to the other two gears by an internal tooth ring gear. The planet pinions are arranged in a carrier assembly that sets their spacing. The carrier also incorporates an output shaft. The three components in a Planetary Gearbox mesh with each other, and they rotate together as one. Depending on the application, they may rotate at different speeds or at different times.
The planetary gearbox’s design is unique. In a planetary gearbox, the input gear rotates around the central gear, while the outer gears are arranged around the sun gear. In addition, the ring gear holds the structure together. A carrier connects the outer gears to the output shaft. Ultimately, this gear system transmits high torque. This type of gearbox is ideal for high-speed operations.
The basic design of a Planetary Gearbox consists of multiple contacts that must mesh with each other. A single planet has an integer number of teeth, while the ring has a non-integer number. The teeth of the planets must mesh with each other, as well as the sun. The tooth counts, as well as the planet spacing, play a role in the design. A planetary gearbox must have an integer number of teeth to function properly.

Applications

In addition to the above-mentioned applications, planetary gearing is also used in machine tools, plastic machinery, derrick and dock cranes, and material handling equipments. Further, its application is found in dredging equipment, road-making machinery, sugar crystallizers, and mill drives. While its versatility and efficiency makes it a desirable choice for many industries, its complicated structure and construction make it a complex component.
Among the many benefits of using a planetary gearbox, the ability to transmit greater torque into a controlled space makes it a popular choice for many industries. Moreover, adding additional planet gears increases the torque density. This makes planetary gears suitable for applications requiring high torque. They are also used in electric screwdrivers and turbine engines. However, they are not used in everything. Some of the more common applications are discussed below:
One of the most important features of planetary gearboxes is their compact footprint. They are able to transmit torque while at the same time reducing noise and vibration. In addition to this, they are able to achieve a high speed without sacrificing high-quality performance. The compact footprint of these gears also allows them to be used in high-speed applications. In some cases, a planetary gearbox has sliding sections. Some of these sections are lubricated with oil, while others may require a synthetic gel. Despite these unique features, planetary gears have become common in many industries.
Planetary gears are composed of three components. The sun gear is the input gear, whereas the planet gears are the output gears. They are connected by a carrier. The carrier connects the input shaft with the output shaft. A planetary gearbox can be designed for various requirements, and the type you use will depend on the needs of your application. Its design and performance must meet your application’s needs.
The ratios of planetary gears vary depending on the number of planets. The smaller the sun gear, the greater the ratio. When planetary stages are used alone, the ratio range is 3:1 to 10:1. Higher ratios can be obtained by connecting several planetary stages together in the same ring gear. This method is known as a multi-stage gearbox. However, it can only be used in large gearboxes.
planetarygearbox

Maintenance

The main component of a planetary gearbox is the planetary gear. It requires regular maintenance and cleaning to remain in top shape. Demand for a longer life span protects all other components of the gearbox. This article will discuss the maintenance and cleaning procedures for planetary gears. After reading this article, you should know how to maintain your planetary gearbox properly. Hopefully, you can enjoy a longer life with your gearbox.
Firstly, it is important to know how to properly lubricate a planetary gearbox. The lubricant is essential as gears that operate at high speeds are subject to high levels of heat and friction. The housing of the planetary gearbox should be constructed to allow the heat to dissipate. The recommended oil is synthetic, and it should be filled between 30 and 50 percent. The lubricant should be changed at least every six months or as needed.
While it may seem unnecessary to replace a planetary gearbox, regular servicing will help it last a long time. A regular inspection will identify a problem and the appropriate repairs are needed. Once the planetary gearbox is full, it will plug with gear oil. To avoid this problem, consider getting the unit repaired instead of replacing the gearbox. This can save you a lot of money over a new planetary gearbox.
Proper lubrication is essential for a long life of your planetary gearbox. Oil change frequency should be based on oil temperature and operating speed. Oil at higher temperatures should be changed more frequently because it loses its molecular structure and cannot form a protective film. After this, oil filter maintenance should be performed every few months. Lastly, the gearbox oil needs to be checked regularly and replaced when necessary.

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China Best Sales ZD Spiral Bevel High Torque DC Gear Motor/Reducer Motor with Planetary gearbox near me shop

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ZD Chief has a vast range of micro motor production strains in the sector, like DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox and so on. By means of specialized innovation and customization, we support you develop excellent software systems and supply flexible answers for numerous industrial automation circumstances.

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Item Description:

Equipment Motor-Torque Table Allowance Torque Device:Upside (N.m)/Belowside (kgf.cm)

•Gearhead and Intermediate gearhead are marketed separately.

•Enter the reduction ratio into the blank() in the model name.

•The speed is calculated by dividing the motor’s synchronous velocity by the reduction ratio. The actual speed is 2%~twenty% less than the shown benefit, relying on the measurement of the load.

•To reduce the speed CZPT the reduction ratio in the following desk, attach an intermediate gearhead (reduction ratio: 10) amongst the reducer and motor. In that situation, the permissible torque is 8N-m.

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FAQ

Q: What’re your principal products?
A: We at the moment generate Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and Higher Precision Planetary Equipment Box and so on. You can examine the requirements for earlier mentioned motors on our internet site and you can e mail us to recommend necessary motors for each your specification too.

Q: How to select a suitable motor?
A:If you have motor photographs or drawings to show us, or you have detailed specs like voltage, velocity, torque, motor measurement, working mode of the motor, needed life time and sound stage etc, remember to do not be reluctant to enable us know, then we can recommend suited motor for each your request appropriately.

Q: Do you have a custom-made provider for your regular motors?
A: Yes, we can customize for each your ask for for the voltage, speed, torque and shaft measurement/form. If you want extra wires/cables soldered on the terminal or require to incorporate connectors, or capacitors or EMC we can make it way too.

Q: Do you have an personal layout service for motors?
A: Sure, we would like to design and style motors independently for our consumers, but it may need some mold creating expense and design and style demand.

Q: What’s your direct time?
A: Normally talking, our regular regular merchandise will need 15-30days, a little bit longer for personalized merchandise. But we are extremely flexible on the direct time, it will count on the specific orders.

The Distinction In between Planetary Gears and Spur Gears

A spur equipment is a kind of mechanical drive that turns an exterior shaft. The angular velocity is proportional to the rpm and can be easily calculated from the gear ratio. Nevertheless, to effectively calculate angular velocity, it is necessary to know the number of teeth. The good news is, there are numerous various varieties of spur gears. This is an overview of their primary characteristics. This write-up also discusses planetary gears, which are smaller sized, a lot more strong, and more electricity-dense.
Planetary gears are a sort of spur gear

One of the most significant variances among planetary gears and spurgears is the way that the two share the load. Planetary gears are a lot much more efficient than spurgears, enabling large torque transfer in a modest space. This is due to the fact planetary gears have numerous enamel instead of just 1. They are also suitable for intermittent and continual operation. This article will go over some of the major benefits of planetary gears and their variances from spurgears.
Even though spur gears are far more straightforward than planetary gears, they do have some crucial variances. In addition to becoming a lot more fundamental, they do not call for any specific cuts or angles. Additionally, the tooth condition of spur gears is considerably far more intricate than these of planetary gears. The design determines exactly where the enamel make speak to and how a lot electricity is accessible. Nonetheless, a planetary equipment technique will be much more successful if the tooth are lubricated internally.
In a planetary equipment, there are a few shafts: a sunlight equipment, a earth provider, and an external ring equipment. A planetary gear is designed to enable the motion of one particular shaft to be arrested, while the other two work simultaneously. In addition to two-shaft operation, planetary gears can also be employed in a few-shaft functions, which are known as short term a few-shaft functions. Short term 3-shaft functions are feasible by means of frictional coupling.
Amid the several benefits of planetary gears is their adaptability. As the load is shared among numerous world gears, it is less difficult to swap gear ratios, so you do not require to obtain a new gearbox for each and every new software. An additional key advantage of planetary gears is that they are very resistant to large shock loads and demanding problems. This means that they are employed in numerous industries.
Equipment

They are a lot more sturdy

An epicyclic gear practice is a variety of transmission that utilizes concentric axes for enter and output. This variety of transmission is typically utilised in cars with automatic transmissions, this kind of as a Lamborghini Gallardo. It is also utilized in hybrid automobiles. These kinds of transmissions are also far more strong than conventional planetary gears. Nonetheless, they demand a lot more assembly time than a standard parallel shaft equipment.
An epicyclic gearing technique has a few fundamental factors: an enter, an output, and a carrier. The number of enamel in each and every equipment decides the ratio of input rotation to output rotation. In some situations, an epicyclic equipment program can be produced with two planets. A third world, acknowledged as the carrier, meshes with the 2nd world and the sunshine gear to supply reversibility. A ring gear is created of numerous factors, and a planetary equipment may incorporate a lot of gears.
An epicyclic gear prepare can be built so that the earth gear rolls inside of the pitch circle of an outer fixed gear ring, or “annular gear.” In this kind of a situation, the curve of the planet’s pitch circle is referred to as a hypocycloid. When epicycle equipment trains are used in blend with a sunlight equipment, the planetary equipment prepare is made up of the two varieties. The sunlight equipment is normally mounted, although the ring gear is pushed.
Planetary gearing, also recognized as epicyclic equipment, is much more resilient than other varieties of transmissions. Since planets are evenly distributed around the sun, they have an even distribution of gears. Since they are a lot more robust, they can deal with larger torques, reductions, and overhung loads. They are also much more energy-dense and sturdy. In addition, planetary gearing is usually in a position to be converted to numerous ratios.
Equipment

They are much more electrical power dense

The world equipment and ring equipment of a compound planetary transmission are epicyclic phases. One particular part of the planet equipment meshes with the sunlight equipment, even though the other portion of the equipment drives the ring gear. Coastline tooth flanks are utilized only when the equipment generate operates in reversed load route. Asymmetry factor optimization equalizes the make contact with anxiety safety elements of a planetary gear. The permissible contact pressure, sHPd, and the maximum operating speak to anxiety (sHPc) are equalized by asymmetry issue optimization.
In addition, epicyclic gears are generally smaller and call for much less space than helical types. They are typically employed as differential gears in velocity frames and in looms, in which they act as a Roper constructive allow off. They differ in the sum of overdrive and undergearing ratio they have. The overdrive ratio varies from fifteen p.c to forty percent. In contrast, the undergearing ratio ranges from .87:1 to sixty nine%.
The TV7-117S turboprop motor gearbox is the first identified application of epicyclic gears with asymmetric teeth. This gearbox was designed by the CZPT Corporation for the Ilyushin Il-114 turboprop aircraft. The TV7-117S’s gearbox arrangement consists of a very first planetary-differential phase with a few world gears and a second photo voltaic-type coaxial stage with 5 world gears. This arrangement gives epicyclic gears the optimum electricity density.
Planetary gearing is far more sturdy and power-dense than other sorts of gearing. They can stand up to increased torques, reductions, and overhung loads. Their special self-aligning houses also make them highly flexible in rugged programs. It is also a lot more compact and lightweight. In addition to this, epicyclic gears are simpler to manufacture than planetary gears. And as a reward, they are much significantly less high-priced.

They are more compact

Epicyclic gears are tiny mechanical products that have a central “sun” gear and one particular or more outer intermediate gears. These gears are held in a carrier or ring equipment and have several mesh issues. The method can be sized and speeded by dividing the necessary ratio by the number of tooth for every gear. This procedure is identified as gearing and is used in many sorts of gearing programs.
Planetary gears are also acknowledged as epicyclic gearing. They have input and output shafts that are coaxially organized. Each and every planet is made up of a equipment wheel that meshes with the sun equipment. These gears are small and effortless to manufacture. Another edge of epicyclic gears is their robust style. They are easily transformed into distinct ratios. They are also hugely productive. In addition, planetary gear trains can be developed to operate in a number of instructions.
An additional benefit of epicyclic gearing is their decreased dimensions. They are typically utilised for tiny-scale applications. The reduced cost is connected with the reduced producing time. Epicyclic gears need to not be manufactured on N/C milling equipment. The epicyclic carrier ought to be solid and tooled on a solitary-objective device, which has numerous cutters cutting via content. The epicyclic provider is smaller than the epicyclic equipment.
Epicyclic gearing programs consist of three fundamental components: an enter, an output, and a stationary component. The variety of teeth in every equipment determines the ratio of enter rotation to output rotation. Generally, these equipment sets are produced of 3 separate parts: the enter equipment, the output equipment, and the stationary part. Relying on the dimension of the enter and output equipment, the ratio amongst the two factors is higher than fifty percent.
Gear

They have larger equipment ratios

The variances in between epicyclic gears and standard, non-epicyclic gears are considerable for many diverse apps. In distinct, epicyclic gears have greater equipment ratios. The reason guiding this is that epicyclic gears need several mesh considerations. The epicyclic gears are designed to compute the variety of load application cycles per device time. The sun equipment, for illustration, is +1300 RPM. The planet equipment, on the other hand, is +1700 RPM. The ring equipment is also +1400 RPM, as determined by the amount of tooth in every equipment.
Torque is the twisting pressure of a gear, and the greater the equipment, the higher the torque. Nevertheless, because the torque is also proportional to the size of the equipment, greater radii outcome in reduced torque. In addition, scaled-down radii do not go automobiles more quickly, so the higher gear ratios do not move at freeway speeds. The tradeoff amongst speed and torque is the equipment ratio.
Planetary gears use a number of mechanisms to enhance the gear ratio. People employing epicyclic gears have multiple equipment sets, which includes a sunlight, a ring, and two planets. In addition, the planetary gears are primarily based on helical, bevel, and spur gears. In common, the larger gear ratios of epicyclic gears are exceptional to those of planetary gears.
Yet another example of planetary gears is the compound planet. This gear style has two distinct-sized gears on possibly finish of a common casting. The huge stop engages the sun while the more compact stop engages the annulus. The compound planets are occasionally necessary to accomplish smaller sized steps in gear ratio. As with any equipment, the right alignment of world pins is important for appropriate operation. If the planets are not aligned effectively, it could outcome in tough operating or premature breakdown.

China Best Sales ZD Spiral Bevel High Torque DC Gear Motor/Reducer Motor with Planetary gearbox     near me shop China Best Sales ZD Spiral Bevel High Torque DC Gear Motor/Reducer Motor with Planetary gearbox     near me shop