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China factory Stainless Steel 90 Degree Motor Gearbox Used for Planetary Speed Increasing Advance 300 Marine Washing Machine Small Mower Gearboxes Motorcycle planetary gearbox design

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     Stainless Steel 90 Degree Motor Gearbox Used for Planetary Speed Increasing Advance 300 Marine Washing Machine Small Mower Gearboxes Motorcycle 

Motor Gearbox
A motor gearbox, also known as a motor reducer or gear motor, combines an electric engine and a gearbox integrated into a single unit. It combines the advantages of an electric motor, such as high-speed operation and compact size, with the benefits of a gearbox, which provides speed reduction and torque multiplication.

The motor component of a motor gearbox is an electric motor that converts electrical energy into mechanical energy. It typically consists of a stator (stationary part) and a rotor (rotating part). The stator contains coils or windings that generate a rotating magnetic field when electric current flows through them. The rotor, which is connected to the gearbox’s output shaft, has permanent magnets or windings that interact with the magnetic field, causing the rotor to rotate.

The gearbox component of a motor gearbox is a mechanical device containing a gear system. Gears are toothed wheels that transmit power and motion from 1 part of a machine to another. The gears in a gearbox are carefully designed to provide a specific gear ratio, which determines the relationship between the input speed and the output speed. The gearbox also includes torque multiplication, allowing the motor to deliver higher torque at a lower rate.

By combining the motor and gearbox into a single unit, a motor gearbox offers several advantages:

1. Speed Reduction: The gearbox portion of the motor gearbox reduces the motor’s rotational speed, allowing for precise control of output speed. This is important in applications requiring slower speeds for proper functioning or matching the speed requirements of driven equipment.

2. Torque Multiplication: The gearbox increases the motor’s torque output, enabling it to deliver higher torque to drive mechanical loads. This is particularly useful in applications that require high torque, such as lifting heavy loads or operating machinery that demands high starting torque.

3. Compact Design: Integrating the motor and gearbox into a single unit results in a compact, space-saving solution. This is advantageous in applications where space is limited or where a streamlined design is desired.

4. Efficiency: Motor gearboxes can offer improved overall system efficiency by matching the motor’s operating characteristics more closely to the requirements of the load. The engine operates closer to its optimal efficiency point by reducing the motor speed and increasing torque.

Motor gearboxes find application in various industries and systems, including robotics, automation, conveyors, automotive, industrial machinery, and more. They are utilized in applications that require controlled speed, precise positioning, and high torque output.

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Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Three-Ring
Hardness: Hardened Tooth Surface
Installation: Torque Arm Type
Step: Stepless
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

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Customization:
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planetarygearbox

Planetary Gearbox Components

The basic components of a planetary gearset are an input, output, and stationary position. Different types of planetary gearboxes will have different output ratios and torques. A leading company for planetary gearbox design, CZPT, provides the necessary components. These components can vary in both male and female shafts and come with a variety of modular options. Here are a few things to consider about each component.

CFHK Series

The CFHK Series is a multistage planetary gearbox that contains multiple planetary gears. The multiple teeth of each planetary gear mesh simultaneously during operation to increase the transmittable torque. The gears are case hardened and ground, and the ratios of the planetary gears are integers. They were first functionally described by Leonardo da Vinci in 1490. Today, the CFHK Series is a favorite among automotive engineers and manufacturers.
The CH Series offers high accuracy with a compact design and case hardened, hypoid, and helical gearing. These gearboxes are also available in the CFXR series, with low backlash and friction. These planetary gearboxes are designed to provide high torque and high precision in a variety of applications. In addition, the CFXR series features 100% helical gearing and low backlash.
The CFHK Series features a sun gear that drives the next stage. These gears can be put in series or serially in the same housing. In some cases, the output shaft of the first stage becomes the input shaft of the second stage. In addition, ring gears are also used as structural parts of smaller gearboxes. An example of a planetary gearbox is the pencil sharpener mechanism. The pencil is placed on an axis that is set on a sun gear. The sun gear drives the next planet stage.
A planetary gear unit’s gear ratio is determined by the number of teeth in the sun gear and ring gear. The smaller the sun gear, the smaller the ratio between the sun gear and planet gears. The largest gear ratio in a planetary gear unit is 10:1. A higher number of teeth increases the transmission ratio. In order to maximize torque, the planetary gears must be rearranged. A smaller sun gear will have higher torque than a large ring gear.

CFX Series

The HPN Harmonic Planetary(r) Series planetary gearboxes offer a low-cost solution with high-performance and high-reliability. This modular design is easy to install and requires very little maintenance. Its planetary design and full complement of needle rollers allow for extended life and quiet operation. In addition, the HPN Harmonic Planetary(r) Series is available in a range of sizes.
The compact size and high-speed design of planetary gearboxes results in excellent heat dissipation. However, high-speed or sustained performance applications may require lubricants. A planetary gearbox will have smaller minimum steps to minimize noise and vibration. Planetary gears will give you the highest level of efficiency while minimizing noise. As a result, they can provide high-quality 3D prints.
A planetary gear train is composed of a ring gear and planet gears, each supported by a carrier. A ring gear is pink, while the sun gear is red. The sun gear and carrier rotate around each other at a 45-degree angle. This is also known as an epicyclic gear. Planetary gearboxes are often found in space-constrained applications. The CFX Series features a compact design and excellent performance.
The CFX Series features a robust design that is easy to install. Its compact size makes installation of planetary gearboxes easier and faster. They are available in three different configurations for continuous, intermittent, and counter-clockwise operation. The CFX Series offers the perfect solution for your accelerating needs. They’re a great solution for any automotive or industrial application. You can easily configure the CFX Series to meet your specific requirements.

CAP Series

The Candy Controls CAP Series is a new generation of compact, precision planetary gearboxes that combine high torques with low backlash and exceptional wear resistance. This rotary flange planetary gearbox is ideal for a variety of industrial, mining and marine applications. Its modular construction enables users to easily mount different stages, hydraulic or electric motors, and different types of gears. Its CPH Series features an extremely rigid alloy steel housing, carburized gears, and induction hardened gears.
The CAP Series utilizes multiple planetary gears for high torque transmission. The number of planetary gears is not fixed, but most planetary gearboxes utilize at least three. The larger the number of planetary gears, the higher the transmittable torque. A planetary gearbox is composed of multiple planetary gears with a meshing action that occurs simultaneously during operation. The result is a higher efficiency and a smoother, quieter operation than a conventional gearbox.
The VersaPlanetary range features modular design for easy installation. This system includes mounting plates for typical FIRST (r) Robotics Competition motors. The mounting plates are designed to fit each motor. These planetary gearboxes are compatible with various types of motors, from small electric motors to large, heavy duty ones. They are also compatible with a variety of mounting systems, including CIM motors.
planetarygearbox

CAPK Series

The CZPT APK Series is a high precision, rotary flange style planetary gearbox. Its case hardened and ground gears are designed to provide excellent wear resistance, low backlash, and excellent precision. The CAPK Series offers high axial and moment load capacities in a compact housing. CZPT is the world leader in the production of planetary gearboxes. The CAPK Series features an array of high-quality, innovative features.
CZPT SMART Lubrication technology is used to keep the gears well-lubricated and reduce noise and vibration. The planetary gearbox’s 3-gear design is ideal for DIY CNC robotics. This series has a long history of quality, and CZPT uses only the best components. The CZPT 3:1 High Precision Planetary Gearbox is an excellent choice for CNC Robotics and other applications.
A multi-stage planetary gearbox combines individual ratios for a greater number of ratios. Additional planetary gears increase the transmittable torque. The direction of the output and drive shaft are always identical. The CAPK Series features a high-quality, durable construction. They are made from stainless steel and offer a long-term warranty. They are the best choice for industrial and commercial applications. While planetary gears are more expensive, they are highly efficient.

CFH Series

The Candy CFH Series planetary gearboxes offer the benefits of a modular design and a low backlash. They offer a variety of size options and excellent durability. This planetary gearbox is compact and wear resistant. The CFH Series planetary gearbox has a carburized, induction hardened gears and a rigid alloy steel housing. Its low backlash and precision make it an excellent choice for industrial applications.
The CFH Series planetary gearbox is a highly efficient, high-speed helical gear. The compact design of this gearbox results in high heat dissipation and low mass inertia. Planet carrier bearings experience significant lateral forces from the transmission of torque. As a result, radial and axial forces oppose each other. The result is that the torque is distributed over three gears, reducing noise, vibration, and wear.
The planetary gearbox has three main components: a sun gear (also known as the input gear), a ring gear, and two planet gears. These are connected by a carrier that rotates about a 45-degree clockwise axis. The CFH Series of gears is available in triple and double stages. They can also be used in electric motors. As a result, the CFH Series is highly versatile.
The CFH Series of planetary gearboxes can be found in all kinds of applications, including automotive transmissions. Their compact design and high-performance performance make them a popular choice for space-constrained applications. This gearbox has several benefits and is a great alternative to a conventional helical gearbox. These gearboxes are highly effective for reducing torque and speed, and are compact enough to fit in most applications.
planetarygearbox

CZPT

If you need a high-quality planetary gearbox, the CZPT Planetary Series is the right choice. This Italian company designs and manufactures gearboxes in its San Polo d’Enza, Italy, facility with 11 branch offices and three production facilities. The company is attempting to replicate the success of the Italian Super Car industry, which has gained global recognition. The company provides a range of gearboxes for use in heavy industry, agriculture, offshore, aerial and marine work.
With over 40 years of experience, CZPT manufactures a wide range of high-quality gearboxes. From bevel-helical units to Helical units, wheel gears and negative brakes, the company has been manufacturing quality components for many industries. CZPT is a trusted Australian distributor of CZPT gear components. The company is dedicated to providing the best planetary gears for every industry.
If your CZPT Planetary gearbox is malfunctioning, you can have it repaired quickly and easily. The company uses quality materials and a variety of sizes and output ratios to cater to the most demanding applications. In addition, you can customize your gearbox to suit your specific needs. CZPT Planetary Gearboxes are highly versatile and customizable, offering infinite scalability.

China factory Stainless Steel 90 Degree Motor Gearbox Used for Planetary Speed Increasing Advance 300 Marine Washing Machine Small Mower Gearboxes Motorcycle   planetary gearbox designChina factory Stainless Steel 90 Degree Motor Gearbox Used for Planetary Speed Increasing Advance 300 Marine Washing Machine Small Mower Gearboxes Motorcycle   planetary gearbox design
editor by Dream 2024-05-06

China New Design HC 700D Epoxy Driven Polished Concrete Grinder For Concrete Stone Marble Floor Grinding Machine Equipment supplier

Applicable Industries: Hotels, Garment Outlets, Creating Materials Retailers, Machinery Restore Outlets, Manufacturing Plant, Meals & Beverage Factory, Farms, Cafe, House Use, Retail, Equipment Ratio 201 AGV Planetary Gearbox AGV Reducer for AGVs Drive Wheel Automatic Xihu (West Lake) Dis.d Vehicle Meals Store, Printing Retailers, Development works , Energy & Mining, Food & Beverage Stores, Promoting Company, Other
Showroom Location: None
Online video outgoing-inspection: Provided
Equipment Take a look at Report: Presented
Advertising Sort: Hot Item 2571
Guarantee of core factors: 2 many years
Core Factors: Gearbox, Motor, Gear
Condition: New
Computerized Quality: Computerized
Voltage: 220/380/420/440V
Power: 15Kw
Dimension(L*W*H): 1300*710*1050
Fat: 485 kg
Guarantee: 2 many years
Special Marketing Point: Higher working efficiency
Motor Manufacturer: WANDE
Item identify: terrazzo flooring sprucing device angle grinder for concrete
Key words and phrases: angle grinder for concrete
Usage: computerized strolling
Sort: can remote manage
Attributes: manufacturing facility immediate provide
Factory immediate source: development device
Certification: CE
After-product sales Provider Provided: Movie Specialized Assist
Software: Concrete Marble Terrazzo Granite CZPT Floor
Function: Ground Grinding Polishing
Packaging Information: Box/Containers
Port: ZheJiang

Specification

ModelGD700D
Motor15KW
Inverter15KW
Voltage380V-420V
Rated existing30A
Frequency50Hz
Work Region700mm
Chassis Dimensions375mm*four
Motor Velocity0-1500rmp/min
Machine Internet Excess weight457kg
Walking Speed0-20m/min
Grinding Variety12
Recommended cable dimensions(mm)3*6+1.four
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The Basics of a Planetary Gearbox

The basic model of a planetary gearbox is a highly efficient transmission that transmits nearly ninety percent of the power it receives. The basic planetary gearbox comes in three basic types: Inline, Helical, and Spur. Below, we will discuss the differences between each of them and which one is better for your needs. A planetary gearbox is an important part of any engine and may be the perfect choice for your vehicle.
planetarygearbox

Inline planetary gearbox

An inline planetary gearbox has an inline arrangement of gears that enables the transfer of power. Its design makes it stable and reliable, and the space and weight-saving benefits make it a popular choice for many applications. Planetary gearboxes have low inertia, high torque, and a wide range of reduction ratios, which make them a versatile choice for many industries. To find out more about this type of gearbox, read about its construction and specifications.
A planetary gearbox is composed of two parts: a sun gear (also called the central or input gear), and two planet gears (also called outer gears). These gears are connected to each other via a carrier. In order to get the best performance from your gearbox, it’s important to find a model with the features and benefits required for your application. Also, be sure to check out the delivery time, global availability, and customer service of your selected constructor. A few constructors are faster than others and have the ability to respond quickly, while others can deliver every single planetary gearbox out of stock.
Whether you’re using an inline planetary gearbox for your car’s transmission, or you’re building a new machine, it’s important to choose the right size for your application. The most common ratio is five:1, but an inline gearbox can be as high as 1000:1! The torque range is between 250-950 lb-in for continuous torque, and up to 5800 lb-in for yield torque. Some companies even offer custom shafts if you need them to fit a specific application.
Inline planetary gearboxes have a high ratio of helical rotation and are useful for applications where space is limited. Their low-backlash design allows them to handle high torques and high accelerations without backlash. Despite their compact size, planetary gear systems also have high single-stage reduction ratios, a feature that makes them ideal for a variety of industrial applications. They can also be connected for high reduction ratios.
An inline planetary gearbox can be used in many applications, from small tools to heavy industrial machinery. Its basic design includes three components: an input gear pair, an output gear pair, and a stationary position. Some planetary gearbox designs also include additional gear sets that can provide a slight offset between input and output. A planetary gearbox may also contain multiple bearings, which make the assembly more robust and reliable.
Inline planetary gear reducers are commonly used in industrial settings to slow down an electric motor. They are able to multiply torque, which means they can reduce the input speed to a level where the mechanical devices inside the motor can function properly. This type of gear reducer also has a low clearance, which makes it ideal for machines with high torque. However, you should consider the amount of torque required in your application before you make a purchase.
planetarygearbox

Helical planetary gearbox

A helical planetary gearbox is a type of mechanical system. The gears are connected by joints to the carrier that holds the planets stationary. The sun gear serves as an input to the other gears, and the planet gears rotate at a rate that depends on the number of teeth in each gear. The ratio between these gears is -Ns/Np, and the number of teeth in the ring is N r, N s, and N p.
Another type of planetary gearbox uses multiple helical axes to distribute the load. This design also offers high stiffness and low backlash, which is important for applications involving frequent start-stop cycles and rotational direction changes. It also features a compact design and low mass inertia. A helical planetary gearbox can be used for a wide range of applications. Listed below are some of the benefits of helical gear technology.
The basic design of a helical planetary gear is based on the principle of stepping planets. This concept eliminates the need for timing marks and restrictive assembly conditions. The planetary gear’s helical shape can be modified to achieve a greater transmission ratio in an equal or smaller volume. For example, a 50-T ring gear will yield the same effect as a 100-T ring gear.
In addition to the helical axis, a helical planetary gearbox also has a wide variety of secondary features that are critical to torque transmission. For instance, compact needle roller bearings are appropriate for a helical planetary gearbox because of their low-profile design and small space. However, a tapered roller bearing is better suited to handling high axial forces. In general, a helical planetary gearbox will have a higher efficiency rate and lower noise levels.
A helical planetary gearbox will have a number of components that can vary in size and shape. They will include a sun gear and many planetary parts. The central sun gear will take a low-torque input and will run multiple external gears to increase the torque and speed. This basic model of a planetary gearbox is highly efficient, transferring 97% of the power input. There are three main types of planetary gearboxes: the cylindrical planetary gearbox, the helical planetary gearbox, and the helical wormwheel.
The CZPT is a good example of an entry-level helical planetary gearbox. It is extremely reliable and aimed at providing torque in quiet applications with high precision. The Access series is another option, which is designed to meet the needs of the low-backlash planetary gearbox market. It features helical planetary gears with five to eight arc-minutes backlash, and is built on a monobloc housing.
A helical planetary gearbox is widely used in 3D printing. They are lightweight and can provide a high gear ratio. In addition to their low weight and high efficiency, some people have installed them into 3D printers to improve the accuracy of their designs. And in addition to 3D printing, helical gears are used in many industrial applications. If you’re thinking about purchasing one, you should know what the benefits are.
planetarygearbox

Spur planetary gearbox

There are many advantages to a spur planetary gearbox, from its compact design and low cost to its unmatched power transmission capacity per unit volume. Planetary gears have high efficiency per stage and can achieve up to 95% efficiency, depending on the ratio. Planet gears are mounted on a joint carrier, and the output rotation speed is slower than the drive rotation speed, which leads to increased torque. The higher the gear wheels, the more torque the unit can produce.
A spur planetary gearbox incorporates multiple other gear sets that must have helical teeth. These other gear sets must be helical, and the motor must be aligned with the driven parts. The spur gears are the most efficient type of planetary gear, as their teeth are symmetrical, which means no axial forces are generated. The difference between a spur and a planetary gearbox is its shape.
The right angle spur planetary gearbox is a versatile design with a spiral bevel gear that provides superior smoothness and quiet operation. This gearhead is case-hardened and ground to increase its efficiency. These gears can be purchased in 3-100 ratios. Spur planetary gearboxes can also have ISO rotary flanges, keyed shafts, DIN splines, or hollow compression connections.
A spur planetary gearbox utilizes spur gears around the circumference of the mechanism. The spur gears rotate between gears that have internal and external teeth. Because of this, the angular velocity of the spur gear differential carrier is the average of the ring gears and sun gears. A spur gearbox can also be considered a compound planetary gear. It is typically used for servo applications. Unlike spur gears, helical planetary gears are easier to maintain and have lower noise levels.
The most notable difference between a spur planetary gearbox and a planetary gearhead is the lubrication of the pinion and the spur gear head. A spur gear head is less complex, but cannot handle the same amount of load as a planetary gearhead. Both types can achieve the same backlash, but a planetary gearhead has better lubrication retention than a spur gear. It can run at higher speeds without excessive lubrication, while a spur gear drive is more efficient at low speeds. The reduction ratio of a planetary gearhead is near unity while that of a planetary gear head is many thousand to one.
A planetary gearbox has many applications. Plastic machinery, goods & personnel lifts, and machine tools are all prime examples of these types of gearing systems. Other industries that use these gears include wind turbines and sugar crystallizers, as well as steel and sugar mills. And of course, the use of planetary gears is not limited to these industries. It is used in many different ways, including slewing drives, mill drive, and derrick & dockyard cranes

China New Design HC 700D Epoxy Driven Polished Concrete Grinder For Concrete Stone Marble Floor Grinding Machine Equipment     supplier China New Design HC 700D Epoxy Driven Polished Concrete Grinder For Concrete Stone Marble Floor Grinding Machine Equipment     supplier
editor by czh 2023-02-15

China Best Sales New on Site After Sale Service and Video Guidance Concrete Pump Construction Machine with Free Design Custom

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FAQ

Q:What is your edge?

A:1,The outer tuber is created of large-good quality metal pipe, the internal tube is made of seamless 
steal tube, components are processed by CNC intersecting cutting machine and welded by 
NC girth welding equipment, which assures the precise info,perfect welding line and the 
excellent straightness and wearability.
2,Blades are disigned in double pitches or 3 pitches, which reduce the compression 
degree of materials when transported,and avoid blocking. The blade is rolled from 6mm 
manganese plate with uniform screw pitch.
3,Substantial high quality gear box is self-made with grinded gears, the bearing is adopted Sweden 
manufacturer SKF,the oil seal is adopted SEALTOOL brand,output end cover sealing is newly 
developed with big transmission torque, reduced sounds, no oil leakage and ash leakage.
four,Improving the CZPT ball approach, make it adaptable to set up and change the rotate 
rotation direction and no ash leakage.
five,Strengthening the resolve approach of the center hoisting bearing,incorporate fastened detent ring inside of
 the splined sleeve to steer clear of the internal tuber dislocation brought on by the failure of circlip for 
shaft. Huge inventory for commonly utilized standard diameter pipe, enough accessories storage
 and limited supply time.
six,Introducing the intersecting line automated welding robotic,which assures the full and
 smoooth weld appearance

Q:How prolonged can I get the reply if I have questions?

A: Our product sales managers will reply to you inside 4 hours.

Kinds of Miter Gears

The diverse sorts of miter gears include Hypoid, Crown, and Spiral. To understand much more, study on. In addition, you may learn about their variations and similarities. This post will offer an overview of the various sorts of miter gears. You can also pick the sort that matches your demands by using the guide beneath. Following you have read through it, you are going to know how to use them in your project. You’ll also understand how to pair them up by hand, which is especially useful if you’re working on a mechanical component.
equipment

Bevel gears

Bevel and miter gears are the two employed to join two shafts that have distinct axes. In most instances, these gears are used at right angles. The pitch cone of a bevel gear has the same condition as that of a spur gear, besides the tooth profile is marginally tapered and has variable depth. The pinions of a bevel gear are normally straight, but can be curved or skew-formed. They can also have an offset crown wheel with straight tooth relative to the axis.
In addition to their industrial programs, miter gears are discovered in agriculture, bottling, printing, and various industrial sectors. They are utilized in coal mining, oil exploration, and chemical procedures. They are an important portion of conveyors, elevators, kilns, and much more. In reality, miter gears are usually used in equipment tools, like forklifts and jigsaws.
When contemplating which equipment is appropriate for a particular application, you will want to feel about the software and the layout targets. For case in point, you may want to know the maximum load that the gear can carry. You can use personal computer simulation applications to figure out the exact torque required for a certain application. Miter gears are bevel gears that are geared on a one axis, not two.
To determine the torque required for a specific application, you are going to require to know the MA of every single bevel gear. Luckily, you can now do so with CZPT. With the aid of this application, you can generate 3D types of spiral bevel gears. After you’ve produced your product, you can then machine it. This can make your work considerably less complicated! And it is fun!
In conditions of manufacturing, straight bevel gears are the best to produce. The earliest approach for this sort of equipment is a planer with an indexing head. Since the improvement of CNC machining, nonetheless, far more powerful production techniques have been designed. These include CZPT, Revacycle, and Coniflex techniques. The CZPT uses the Revacycle technique. You can also use a CNC mill to manufacture spiral bevel gears.
equipment

Hypoid bevel gears

When it will come to planning hypoid bevel gears for miter and other sorts of gears, there are many essential parameters to think about. In get to create higher-good quality gearings, the mounting distance in between the equipment tooth and the pinion should be inside a predefined tolerance range. In other phrases, the mounting length between the gear teeth and pinion must be .05 mm or much less.
To make this attainable, the hypoid bevel gearset mesh is created to involve sliding motion. The result is a quiet transmission. It also signifies that higher speeds are possible without having increasing noise amounts. In comparison, bevel gears tend to be noisy at substantial speeds. For these factors, the hypoid gearset is the most effective way to build miter gears. Nonetheless, it truly is crucial to keep in head that hypoid gears are not for every single software.
Hypoid bevel gears are analogous to spiral bevels, but they don’t have intersecting axes. Because of this, they can create larger pinions with clean engagement. Crown bevel gears, on the other hand, have a 90-diploma pitch and parallel tooth. Their geometry and pitch is unique, and they have particular geometrical qualities. There are various methods to categorical pitch. The diametral pitch is the amount of tooth, whilst circumferential measurement is named the circumference.
The encounter-milling approach is yet another method employed for the manufacture of hypoid and spiral bevel gears. Experience-milling enables gears to be ground for higher accuracy and floor finish. It also allows for the elimination of warmth treatment and facilitates the generation of predesigned ease-off topographies. Confront-milling raises mechanical resistance by as considerably as 20%. It also lowers sound ranges.
The ANSI/AGMA/ISO standards for geometric dimensioning vary from the ideal techniques for producing hypoid and bevel gears. The violation of typical datum surfaces sales opportunities to a number of geometrical dimensioning problems. Furthermore, hypoid gears need to be designed to integrate the base pitches of the mating pinion and the hypoid bevel equipment. This is not feasible with out knowing the foundation pitch of the gear and the mating pinion.

Crown bevel gears

When choosing crown bevels for a miter equipment, you will want to take into account a amount of aspects. Exclusively, you will need to know the ratio of the tooth load to the bevel gear pitch radius. This will aid you select a bevel gear that possesses the right quantity of excitation and load capacity. Crown bevels are also identified as helical gears, which are a mixture of two bevel gear varieties.
These bevel gears vary from spiral bevels because the bevels are not intersected. This gives you the overall flexibility of using a larger pinion and smoother engagement. Crown bevel gears are also named for their various tooth parts: the toe, or the component of the equipment closest to the bore, and the heel, or the outermost diameter. The tooth height is more compact at the toe than it is at the heel, but the peak of the gear is the identical at each areas.
Crown bevel gears are cylindrical, with enamel that are angled at an angle. They have a 1:1 gear ratio and are utilized for miter gears and spur gears. Crown bevel gears have a tooth profile that is the same as spur gears but is a bit narrower at the tip, offering them outstanding quietness. Crown bevel gears for miter gears can be manufactured with an offset pinion.
There are a lot of other options available when choosing a Crown bevel equipment for miter gears. The material employed for the gears can range from plastics to pre-hardened alloys. If you are concerned with the material’s energy, you can choose a pre-hardened alloy with a 32-35 Rc hardness. This alloy also has the benefit of becoming more durable than plastic. In addition to being more powerful, crown bevel gears are also simpler to lubricate.
Crown bevel gears for miter gears are similar to spiral bevels. Even so, they have a hyperbolic, not conical, pitch area. The pinion is typically offset earlier mentioned or beneath the centre of the equipment, which allows for a more substantial diameter. Crown bevel gears for miter gears are typically greater than hypoid gears. The hypoid equipment is typically utilised in vehicle rear axles. They are valuable when the angle of rotation is 90 degrees. And they can be used for 1:1 ratios.
equipment

Spiral miter gears

Spiral bevel gears are produced by machining the face floor of the tooth. The method follows the Hertz concept of elastic contact, where the dislocations are equivalent to little significant proportions of the contact region and the relative radii of curvature. This method assumes that the surfaces are parallel and that the strains are little. Moreover, it can reduce sounds. This can make spiral bevel gears an excellent option for substantial-speed apps.
The precision machining of CZPT spiral miter gears lowers backlash. They feature adjustable locking nuts that can exactly change the spacing between the equipment tooth. The outcome is reduced backlash and optimum drive lifestyle. In addition, these gears are adaptable sufficient to accommodate design and style adjustments late in the creation procedure, decreasing threat for OEMs and rising effectiveness and efficiency. The advantages of spiral miter gears are outlined beneath.
Spiral bevel gears also have numerous benefits. The most evident of these positive aspects is that they have big-diameter shafts. The larger shaft measurement permits for a larger diameter gear, but this means a larger equipment housing. In turn, this reduces ground clearance, inside place, and excess weight. It also tends to make the push axle gear more substantial, which minimizes floor clearance and interior space. Spiral bevel gears are far more efficient than spiral bevel gears, but it may possibly be more difficult to locate the appropriate size for your software.
An additional gain of spiral miter gears is their small dimensions. For the exact same amount of electrical power, a spiral miter equipment is smaller than a straight minimize miter equipment. In addition, spiral bevel gears are significantly less most likely to bend or pit. They also have greater precision properties. They are ideal for secondary functions. Spiral miter gears are a lot more sturdy than straight cut kinds and can run at larger speeds.
A crucial characteristic of spiral miter gears is their ability to resist put on and tear. Due to the fact they are constantly currently being deformed, they have a tendency to crack in a way that increases their put on and tear. The result is a more difficult equipment with a much more contoured grain flow. But it is attainable to restore the quality of your gear by way of appropriate upkeep. If you have a equipment, it would be in your greatest interest to exchange worn elements if they usually are not working as they need to.

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China high quality Hot Selling Spiral Gear Transmission Gear for Reducer/ Oil Machine with Free Design Custom

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Scorching Offering Spiral Equipment Transmission Equipment for Reducer/ Oil Machine 
 

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Kinds of Bevel Gears

Bevel Gears are employed in a quantity of industries. They are utilized in wheeled excavators, dredges, conveyor belts, mill actuators, and rail transmissions. A bevel gear’s spiral or angled bevel can make it appropriate for confined areas. It is also employed in robotics and vertical supports of rolling mills. You can use bevel gears in food processing processes. For a lot more details on bevel gears, go through on.
equipment

Spiral bevel gear

Spiral bevel gears are utilized to transmit electricity among two shafts in a 90-diploma orientation. They have curved or indirect tooth and can be fabricated from numerous metals. Bestagear is one manufacturer specializing in medium to massive spiral bevel gears. They are used in the mining, metallurgical, maritime, and oil fields. Spiral bevel gears are generally manufactured from metal, aluminum, or phenolic components.
Spiral bevel gears have numerous positive aspects. Their mesh tooth create a considerably less abrupt pressure transfer. They are exceptionally sturdy and are made to previous a lengthy time. They are also significantly less expensive than other right-angle gears. They also tend to last longer, because they are manufactured in pairs. The spiral bevel equipment also lowers sound and vibration from its counterparts. For that reason, if you are in need to have of a new equipment set, spiral bevel gears are the appropriate decision.
The speak to in between spiral bevel gear teeth occurs along the surface of the equipment tooth. The get in touch with follows the Hertz theory of elastic speak to. This principle retains for small substantial dimensions of the make contact with spot and tiny relative radii of curvature of the surfaces. In this situation, strains and friction are negligible. A spiral bevel gear is a typical instance of an inverted helical equipment. This equipment is typically utilized in mining equipment.
Spiral bevel gears also have a backlash-absorbing feature. This attribute will help secure the thickness of the oil movie on the gear floor. The shaft axis, mounting distance, and angle errors all influence the tooth speak to on a spiral bevel gear. Changing backlash assists to right these issues. The tolerances shown previously mentioned are frequent for bevel gears. In some circumstances, producers make slight design and style modifications late in the production procedure, which minimizes the risk to OEMs.

Straight bevel equipment

Straight bevel gears are between the best kinds of gears to manufacture. The earliest strategy employed to manufacture straight bevel gears was to use a planer outfitted with an indexing head. However, improvements have been manufactured in production methods after the introduction of the Revacycle program and the Coniflex. The most current technological innovation makes it possible for for even a lot more precise producing. Both of these production methods are used by CZPT. Right here are some illustrations of straight bevel gear production.
A straight bevel gear is manufactured employing two kinds of bevel surfaces, namely, the Gleason technique and the Klingelnberg strategy. Amid the two, the Gleason approach is the most frequent. Not like other sorts of equipment, the CZPT strategy is not a universal standard. The Gleason technique has increased high quality gears, because its adoption of tooth crowning is the most effective way to make gears that tolerate even small assembly mistakes. It also eradicates the tension concentration in the bevelled edges of the tooth.
The gear’s composition relies upon on the application. When longevity is essential, a equipment is made of forged iron. The pinion is usually three moments tougher than the gear, which helps equilibrium dress in. Other materials, this sort of as carbon steel, are cheaper, but are significantly less resistant to corrosion. Inertia is an additional essential aspect to consider, given that heavier gears are a lot more tough to reverse and end. Precision specifications may possibly contain the equipment pitch and diameter, as effectively as the force angle.
Involute geometry of a straight bevel equipment is frequently computed by various the surface’s normal to the surface. Involute geometry is computed by incorporating the surface area coordinates and the theoretical tooth thickness. Utilizing the CMM, the spherical involute surface area can be used to figure out tooth contact styles. This approach is useful when a roll tester tooling is unavailable, due to the fact it can forecast the teeth’ contact sample.
gear

Hypoid bevel equipment

Hypoid bevel gears are an productive and versatile velocity reduction resolution. Their compact measurement, substantial effectiveness, low sound and heat technology, and long daily life make them a popular selection in the electricity transmission and motion management industries. The adhering to are some of the advantages of hypoid gearing and why you need to use it. Listed beneath are some of the important misperceptions and bogus assumptions of this gear variety. These assumptions could seem to be counterintuitive at 1st, but will help you recognize what this gear is all about.
The fundamental idea of hypoid gears is that they use two non-intersecting shafts. The more compact equipment shaft is offset from the greater equipment shaft, making it possible for them to mesh with out interference and assistance every other securely. The resulting torque transfer is improved when in comparison to standard equipment sets. A hypoid bevel gear is employed to generate the rear axle of an auto. It boosts the overall flexibility of equipment design and allows the axes to be freely altered.
In the very first case, the mesh of the two bodies is received by fitting the hyperboloidal cutter to the desired equipment. Its geometric houses, orientation, and placement figure out the desired equipment. The latter is employed if the desired equipment is noise-totally free or is required to reduce vibrations. A hyperboloidal cutter, on the other hand, meshes with two toothed bodies. It is the most efficient selection for modeling hypoid gears with sound concerns.
The main distinction among hypoid and spiral bevel gears is that the hypoid bevel equipment has a greater diameter than its counterparts. They are usually located in 1:1 and 2:1 apps, but some makers also offer larger ratios. A hypoid gearbox can obtain speeds of 3 thousand rpm. This helps make it the desired selection in a range of programs. So, if you’re hunting for a gearbox with a higher effectiveness, this is the gear for you.

Addendum and dedendum angles

The addendum and dedendum angles of a bevel equipment are utilised to explain the shape and depth of the teeth of the gear. Every tooth of the equipment has a somewhat tapered surface area that modifications in depth. These angles are described by their addendum and dedendum distances. Addendum angle is the length amongst the top land and the base surface of the teeth, while dedendum angle is the distance in between the pitch surface area and the bottom floor of the enamel.
The pitch angle is the angle fashioned by the apex level of the gear’s pitch cone with the pitch line of the gear shaft. The dedendum angle, on the other hand, is the depth of the tooth room under the pitch line. Each angles are utilized to measure the condition of a bevel gear. The addendum and dedendum angles are important for gear design.
The dedendum and addendum angles of a bevel gear are identified by the foundation contact ratio (Mc) of the two gears. The involute curve is not permitted to extend within the base diameter of the bevel equipment. The foundation diameter is also a crucial measurement for the layout of a equipment. It is feasible to lessen the involute curve to match the involute curve, but it must be tangential to the involute curve.
The most common application of a bevel equipment is the automotive differential. They are employed in numerous types of automobiles, which includes autos, vans, and even building gear. They are also employed in the marine business and aviation. Aside from these two typical uses, there are several other utilizes for bevel gears. And they are even now expanding in reputation. But they are a useful element of automotive and industrial gearing methods.
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Programs of bevel gears

Bevel gears are used in a selection of applications. They are produced of different components depending on their bodyweight, load, and application. For higher-load programs, ferrous metals this sort of as grey forged iron are utilized. These components have exceptional wear resistance and are affordable. For decrease-bodyweight applications, metal or non-metals this kind of as plastics are used. Some bevel gear materials are considered noiseless. Right here are some of their most typical uses.
Straight bevel gears are the simplest to manufacture. The earliest approach of production them was with a planer with an indexing head. Modern producing strategies released the Revacycle and Coniflex techniques. For industrial equipment production, the CZPT makes use of the Revacycle method. Nevertheless, there are several varieties of bevel gears. This guide will assist you pick the correct materials for your subsequent undertaking. These components can endure high rotational speeds and are very powerful.
Bevel gears are most widespread in automotive and industrial equipment. They connect the driveshaft to the wheels. Some even have a 45-diploma bevel. These gears can be placed on a bevel surface area and be examined for their transmission capabilities. They are also utilized in tests apps to make sure correct motion transmission. They can decrease the pace of straight shafts. Bevel gears can be used in a lot of industries, from marine to aviation.
The simplest sort of bevel equipment is the miter equipment, which has a 1:1 ratio. It is utilized to change the axis of rotation. The shafts of angular miter bevel gears can intersect at any angle, from 45 levels to one hundred twenty levels. The enamel on the bevel equipment can be straight, spiral, or Zerol. And as with the rack and pinion gears, there are different sorts of bevel gears.

China high quality Hot Selling Spiral Gear Transmission Gear for Reducer/ Oil Machine     with Free Design CustomChina high quality Hot Selling Spiral Gear Transmission Gear for Reducer/ Oil Machine     with Free Design Custom

China Professional Steel Metal Reduction Starter Shaft Spline Pinion Custom Precision Machine Transmission Wheel Planetary Sun Drive Spiral Helical Gear with Free Design Custom

Item Description

reduction planetary starter drive machine transmission precision pinion involute transmission spiral helical gear

 

 Usual FEDEX, UPS, DHL, TNT, EMS or base on customer’s necessity.

Creation:
1. The personnel are educated to examine the gears and observe any defect in generation in time.
two. QC will check out 1pcs each and every 100pcs in CNC machining, and gears will meet all dimension tolerances.
3. Gears will be inspected at each step, and gears will be inspected prior to shipment, and all inspection information will be held in our manufacturing unit for 3 several years.
4. Our income will ship you photographs at each and every gears manufacturing measures, and you will know the detailed generation status, and you can observe any chance of miscalculation, for our income, QC and staff are maintaining shut look at on all production.
five. You will come to feel us working extremely carefully to CZPT the high quality and simple to function with, 
6. we cherish every single inquiry, every single chance to make gears and areas and cherish each and every buyer.

 QUALITY Control Process:
 
one)       Inspecting the raw materials –IQC)
two)       Checking the particulars before the manufacturing line operated
3)       Have total inspection and routing inspection for the duration of mass creation—In process quality manage (IPQC)
four)       Checking the gears following manufacturing completed—- (FQC)
5)       Examining the gears right after they are finished—–Outgoing good quality management (OQC)

Services:
one. Molds styles as for every customers’ gears drawing
two. Publishing molds drawings to customers to overview and confirm just before mols creation.
three. Supplying samples with whole proportions and CZPT inspection report, material certification to customers.
4. Providing inspection report of essential dimensions and CZPT in batches areas.

Packing and shipment:

one. Gears are nicely and meticulously packed in PP luggage in CTNS, powerful enough for categorical transport, air cargo or sea shipment.
2. Air cargo, sea cargo or cargo by DHL, UPS, FedEx or TNT are availabe.
3. Trade phrases: EXW, FOB HangZhou, or CIF
four. All shippings will be carefully arranged and will attain your areas fast and properly.

FAQ

Q1: How to ensure the Quality of gears and components?
We are ISO 9001:2008 qualified factory and we have the built-in program for industrial elements quality control. We have IQC (incoming high quality management), 
IPQCS (in process top quality management section), FQC (final high quality manage) and OQC (out-likely quality management) to manage each and every approach of industrial parts prodution.

 Q2: What are the Gain of your gears and elements?
Our gain is the aggressive and affordable prices, fast shipping and delivery and large high quality. Our eployees are liable-oriented, friendly-oriented,and dilient-oriented. 
Our industrial parts goods are highlighted by rigid tolerance, easy finish and long-lifestyle performance. 

Q3: what are our machining equipments?
Our machining equipments incorporate plasticn injection machinies, CNC milling equipment, CNC turning devices, stamping machines, hobbing equipment, computerized lathe machines, tapping devices, grinding equipment, cutting machines and so on. 

Q4: What transport techniques do you use?
Usually, we will use UPS DHL or FEDEX and sea shipping 

five: What resources can you procedure?
For plastic injection gears and components, the materials are Nylon, PA66, NYLON with thirty% glass fibre, Abs, PP,Laptop,PE,POM,PVC,PU,TPR,TPE,TPU,PA,PET,HDPE,PMMA etc.
For metal and machining gears and components, the resources are brass, bronze, copper, stainless steel, metal, aluminum, titanium plastic etc. 

Q6: How long is the Shipping for Your gears and areas? 
Normally , it will take us 15 operating times for injection or machining, and we will try out to shorten our guide time.

 

Benefits and Employs of Miter Gears

If you’ve got ever seemed into the distinctions in between miter gears, you happen to be most likely questioning how to pick in between a Straight toothed and Hypoid one. Before you decide, however, make certain you know about backlash and what it signifies. Backlash is the variation between the addendum and dedendum, and it prevents jamming of the gears, shields the mating gear surfaces, and allows for thermal growth during operation.
gear

Spiral bevel gears

Spiral bevel gears are created to increase performance and decrease price. The spiral shape results in a profile in which the enamel are minimize with a slight curve alongside their length, making them an superb choice for hefty-responsibility purposes. Spiral bevel gears are also hypoid gears, with no offsets. Their smaller sized dimensions signifies that they are a lot more compact than other varieties of appropriate-angle gears, and they are considerably quieter than other sorts of gear.
Spiral bevel gears function helical enamel arranged in a 90-degree angle. The design and style features a slight curve to the enamel, which reduces backlash even though rising flexibility. Because they have no offsets, they will not likely slip during procedure. Spiral bevel gears also have considerably less backlash, producing them an outstanding decision for large-velocity apps. They are also very carefully spaced to distribute lubricant in excess of a greater location. They are also extremely precise and have a locknut design that prevents them from relocating out of alignment.
In addition to the geometric design and style of bevel gears, CZPT can make 3D types of spiral bevel gears. This computer software has gained widespread interest from many companies all around the globe. In reality, CZPT, a main company of 5-axis milling devices, recently machined a prototype employing a spiral bevel equipment design. These benefits prove that spiral bevel gears can be utilized in a selection of purposes, ranging from precision machining to industrial automation.
Spiral bevel gears are also frequently acknowledged as hypoid gears. Hypoid gears vary from spiral bevel gears in that their pitch surface is not at the centre of the meshing equipment. The advantage of this gear design and style is that it can deal with large masses even though keeping its exclusive features. They also generate less heat than their bevel counterparts, which can impact the effectiveness of close by elements.

Straight toothed miter gears

Miter gears are bevel gears that have a pitch angle of 90 levels. Their equipment ratio is 1:1. Miter gears arrive in straight and spiral tooth versions and are obtainable in both industrial and large precision grades. They are a adaptable resource for any mechanical application. Beneath are some positive aspects and makes use of of miter gears. A simple clarification of the standard principle of this equipment sort is provided. Study on for much more information.
When selecting a miter equipment, it is essential to pick the proper content. Tough faced, large carbon metal is acceptable for apps requiring substantial load, even though nylon and injection molding resins are suitable for reduce masses. If a distinct equipment turns into ruined, it is recommended to change the total set, as they are carefully linked in condition. The identical goes for spiral-minimize miter gears. These geared products ought to be replaced together for appropriate operation.
Straight bevel gears are the best to manufacture. The earliest approach was employing an indexing head on a planer. Contemporary producing methods, this sort of as the Revacycle and Coniflex programs, created the approach more successful. CZPT makes use of these more recent production strategies and patented them. Nevertheless, the conventional straight bevel is nevertheless the most typical and commonly utilised sort. It is the easiest to manufacture and is the cheapest kind.
SDP/Si is a well-liked supplier of high-precision gears. The company produces custom miter gears, as properly as normal bevel gears. They also provide black oxide and floor bore and tooth surfaces. These gears can be employed for several industrial and mechanical purposes. They are offered in average quantities from stock and in partial dimensions upon ask for. There are also distinct measurements offered for specialized programs.
gear

Hypoid bevel gears

The rewards of employing Hypoid bevel and helical gears are apparent. Their substantial pace, reduced noise, and lengthy lifestyle make them perfect for use in motor automobiles. This type of gear is also turning out to be more and more well-liked in the electrical power transmission and motion management industries. When compared to regular bevel and helical gears, they have a increased potential for torque and can deal with substantial hundreds with considerably less sound.
Geometrical dimensioning of bevel/hypoid bevel gears is important to fulfill ANSI/AGMA/ISO expectations. This article examines a handful of methods to dimension hypoid bevel and helical gears. First, it discusses the limitations of the common datum floor when dimensioning bevel/helical gear pairs. A straight line can not be parallel to the flanks of the two the gear and the pinion, which is essential to establish “standard backlash.”
2nd, hypoid and helical gears have the exact same angular pitch, which tends to make the manufacturing procedure simpler. Hypoid bevel gears are generally created of two gears with equivalent angular pitches. Then, they are assembled to match one particular another. This minimizes noise and vibration, and increases energy density. It is advisable to adhere to the normal and avoid utilizing gears that have mismatched angular pitches.
3rd, hypoid and helical gears differ in the condition of the tooth. They are various from standard gears simply because the tooth are more elongated. They are related in look to spiral bevel gears and worm gears, but differ in geometry. Although helical gears are symmetrical, hypoid bevel gears are non-conical. As a consequence, they can create larger equipment ratios and torque.

Crown bevel gears

The geometrical style of bevel gears is really complicated. The relative make contact with situation and flank form deviations influence each the paired equipment geometry and the tooth bearing. In addition, paired gears are also subject to procedure-connected deviations that affect the tooth bearing and backlash. These traits call for the use of slender tolerance fields to stay away from top quality problems and manufacturing charges. The relative placement of a miter equipment relies upon on the running parameters, this sort of as the load and pace.
When deciding on a crown bevel gear for a miter-gear program, it is important to decide on 1 with the proper tooth condition. The teeth of a crown-bevel equipment can differ tremendously in condition. The radial pitch and diametral pitch cone angles are the most common. The tooth cone angle, or “zerol” angle, is the other important parameter. Crown bevel gears have a extensive range of tooth pitches, from flat to spiral.
Crown bevel gears for miter equipment are produced of large-good quality materials. In addition to metal, they can be created of plastic or pre-hardened alloys. The latter are chosen as the substance is much less expensive and far more adaptable than steel. Furthermore, crown bevel gears for miter gears are very resilient, and can stand up to severe circumstances. They are frequently utilised to substitute present gears that are broken or worn.
When picking a crown bevel equipment for a miter equipment, it is critical to know how they relate to every other. This is simply because the crown bevel gears have a 1:1 speed ratio with a pinion. The identical is real for miter gears. When evaluating crown bevel gears for miter gears, be positive to comprehend the radii of the pinion and the ring on the pinion.
equipment

Shaft angle needs for miter gears

Miter gears are utilized to transmit motion between intersecting shafts at a proper angle. Their tooth profile is formed like the mitre hat worn by a Catholic bishop. Their pitch and variety of teeth are also equivalent. Shaft angle demands range based on the kind of application. If the software is for energy transmission, miter gears are frequently used in a differential arrangement. If you happen to be setting up miter gears for power transmission, you should know the mounting angle demands.
Shaft angle demands for miter gears fluctuate by design and style. The most widespread arrangement is perpendicular, but the axes can be angled to almost any angle. Miter gears are also acknowledged for their high precision and substantial power. Their helix angles are considerably less than ten levels. Due to the fact the shaft angle needs for miter gears range, you should know which type of shaft angle you require prior to purchasing.
To establish the correct pitch cone angle, initial establish the shaft of the equipment you’re planning. This angle is called the pitch cone angle. The angle must be at the very least 90 degrees for the equipment and the pinion. The shaft bearings must also be able of bearing significant forces. Miter gears have to be supported by bearings that can endure important forces. Shaft angle specifications for miter gears fluctuate from application to application.
For industrial use, miter gears are usually produced of simple carbon metal or alloy metal. Some materials are a lot more tough than other individuals and can face up to increased speeds. For professional use, sounds constraints may be essential. The gears might be exposed to harsh environments or heavy device masses. Some types of gears function with enamel lacking. But be certain to know the shaft angle requirements for miter gears before you purchase 1.

China Professional Steel Metal Reduction Starter Shaft Spline Pinion Custom Precision Machine Transmission Wheel Planetary Sun Drive Spiral Helical Gear     with Free Design CustomChina Professional Steel Metal Reduction Starter Shaft Spline Pinion Custom Precision Machine Transmission Wheel Planetary Sun Drive Spiral Helical Gear     with Free Design Custom