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China Robot Industrial Harmonic Driver Reducer Harmonic Drive Gearbox Zero Backlash planetary gearbox design

Merchandise Description

Solution Description:

one. Flexspline is a hollow flanging regular cylinder composition.

two. The construction of the entire merchandise is compact. The input shaft is right matched with the internal gap of the wave generator. They are related by a flat key slot.

3. The connecting way is round spline set and flexible output, Or it can also be used that flexible fastened and circular spline output.

Rewards:

one. Large precision, substantial torque

2. Dedicated complex personnel can be on-the-go to offer design and style options

3. Manufacturing unit direct income wonderful workmanship durable high quality assurance

4. Item top quality concerns have a one-year guarantee time, can be returned for substitute or restore

Organization profile:

 

HangZhou CZPT Technology Co., Ltd. recognized in 2014, is committed to the R & D plant of higher-precision transmission factors. At existing, the annual manufacturing potential can achieve 45000 sets of harmonic reducers. We firmly feel in top quality initial. All links from uncooked resources to concluded merchandise are strictly supervised and managed, which supplies a CZPT foundation for merchandise good quality. Our merchandise are marketed all above the region and abroad.

The harmonic reducer and other large-precision transmission elements were independently created by the firm. Our firm spends 20% of its sales each year on the research and improvement of new systems in the sector. There are 5 men and women in R & D.

Our benefit is as under:

1.7 several years of advertising and marketing encounter

2. 5-man or woman R & D group to offer you with specialized assistance

three. It is bought at property and abroad and exported to Turkey and Ireland

four. The solution good quality is assured with a one-12 months guarantee

5. Merchandise can be personalized

Strength factory:

Our plant has an whole campus The amount of workshops is about 300 Whether or not it truly is from the production of raw materials and the procurement of uncooked resources to the inspection of finished goods, we’re doing it ourselves. There is a comprehensive generation method

HCS-I Parameter:

Model Speed ratio Enter the rated torque at 2000r/min Allowed CZPT torque at begin end The allowable highest of the common load torque Maximum torque is authorized in an quick Allow the maximum velocity to be entered Regular enter pace is authorized Again gap design and style daily life
NM kgfm NM kgfm NM kgfm NM kgfm r / min r / min Arc sec Hour
11 eighty 3.8 .four 8.5 .nine six.eight .7 19.1 one.nine 8000 3000 ≤30 10000
a hundred four.one .four 8.9 .9 seven.two .seven twenty 2
14 50 6.2 .6 twenty.7 2.one seven.nine .seven forty.three four.1 7000 3000 ≤30 15000
80 nine .9 27 two.7 12.seven one.three fifty four.1 5.5
100 nine .9 32 3.3 12.7 1.three 62.1 six.3
17 50 eighteen.four one.nine 39 4 29.9 3 80.5 8.2 6500 3000 ≤30 15000
80 twenty five.three two.six forty nine.5 5 31 three.two one hundred.1 ten.two
one hundred 27.6 2.8 sixty two six.three forty five four.6 124.two 12.7
20 fifty 28.eight 2.9 sixty four.4 six.6 39 4 112.seven 11.five 5600 3000 ≤30 15000
eighty 39.1 4 85 eight.8 54 5.5 146.one fourteen.nine
a hundred 46 four.seven 94.three nine.six fifty six 5.eight 169.one seventeen.2
120 forty six 4.7 one hundred 10.2 56 five.8 169.one seventeen.2
one hundred sixty 46 4.7 112 10.9 56 five.8 169.one 17.2
25 fifty forty four.9 4.6 113 eleven.5 sixty three six.five 213.nine 21.eight 4800 3000 ≤30 15000
80 72.five seven.4 158 16.one 100 10.2 293.3 29.9
one hundred 77.1 7.9 181 18.4 124 12.7 326.six 33.three
a hundred and twenty seventy seven.1 seven.9 192 19.6 124 12.7 349.6 35.6
32 fifty 87.four eight.9 248 25.3 124 12.seven 439 forty four.eight 4000 3000 ≤30 15000
eighty 135.seven thirteen.eight 350 35.6 192 19.six 653 sixty six.six
100 157.6 16.1 383 39.1 248 25.3 744 seventy five.nine
one hundred twenty 157.6 sixteen.1 406 41.four 248 25.three 789 80.five

HCG Parameter:

Model Speed ratio Enter the rated torque at 2000r/min Allowed CZPT torque at begin end The allowable optimum of the regular load torque Maximum torque is permitted in an quick Let the maximum pace to be entered Regular input pace is permitted Again hole design daily life
NM kgfm NM kgfm NM kgfm NM kgfm r / min r / min Arc sec Hour
11 80 three.8 .4 eight.5 .nine 6.8 .seven 19.one one.9 8000 3000 ≤20 10000
a hundred four.one .four eight.9 .9 7.two .seven 20 2
14 fifty 7 .7 23 2.3 nine .9 forty six four.seven 10000 6500 ≤20 15000
80 10 1 thirty 3.one 14 one.four 61 6.2
one hundred ten 1 36 3.7 fourteen one.4 70 seven.2
17 50 21 two.1 forty four four.5 34 3.four 91 9 7500 5600 ≤20 20000
80 29 2.nine fifty six 5.7 35 3.six 113 12
one hundred 31 3.2 70 seven.2 51 five.2 143 fifteen
20 fifty 33 3.3 73 7.4 forty four 4.five 127 13 7000 4800 ≤20 2000
eighty forty four 4.five 96 nine.8 61 6.two one hundred sixty five 17
one hundred 52 five.three 107 10.9 64 6.five 191 20
120 fifty two 5.three 113 eleven.five 64 six.five 191 20
160 52 five.three a hundred and twenty twelve.two 64 six.5 191 twenty
25 50 51 five.2 127 thirteen seventy two seven.three 242 twenty five 5600 4000 ≤20 2000
80 eighty two eight.4 178 eighteen 113 twelve 332 34
one hundred 87 eight.nine 204 21 one hundred forty fourteen 369 38
a hundred and twenty 87 8.9 217 22 a hundred and forty fourteen 395 forty
32 50 ninety nine 10 281 29 a hundred and forty 14 497 51 5600 3000 ≤20 2000
80 153 16 395 40 217 22 738 75
100 178 18 433 forty four 281 29 841 86
one hundred twenty 178 eighteen 459 47 281 29 892 91

Exhibitions:
Application circumstance:

FQA:
Q: What ought to I supply when I pick a gearbox/velocity reducer?
A: The ideal way is to provide the motor drawing with parameters. Our engineer will check and suggest the most suitable gearbox design for your reference.
Or you can also supply the below specification as properly:
1) Kind, model, and torque.
two) Ratio or output speed
3) Operating situation and relationship strategy
four) High quality and mounted machine title
5) Input method and input pace
six) Motor manufacturer model or flange and motor shaft dimensions


/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Car
Hardness: Soft Tooth Surface
Installation: 90 Degree
Layout: Shunting
Gear Shape: Bevel Gear
Step: Double-Step

###

Customization:
Available

|


###

Model Speed ratio Enter the rated torque at 2000r/min Allowed peak torque at start stop The allowable maximum of the average load torque Maximum torque is allowed in an instant Allow the maximum speed to be entered Average input speed is allowed Back gap design life
NM kgfm NM kgfm NM kgfm NM kgfm r / min r / min Arc sec Hour
11 80 3.8 0.4 8.5 0.9 6.8 0.7 19.1 1.9 8000 3000 ≤30 10000
100 4.1 0.4 8.9 0.9 7.2 0.7 20 2
14 50 6.2 0.6 20.7 2.1 7.9 0.7 40.3 4.1 7000 3000 ≤30 15000
80 9 0.9 27 2.7 12.7 1.3 54.1 5.5
100 9 0.9 32 3.3 12.7 1.3 62.1 6.3
17 50 18.4 1.9 39 4 29.9 3 80.5 8.2 6500 3000 ≤30 15000
80 25.3 2.6 49.5 5 31 3.2 100.1 10.2
100 27.6 2.8 62 6.3 45 4.6 124.2 12.7
20 50 28.8 2.9 64.4 6.6 39 4 112.7 11.5 5600 3000 ≤30 15000
80 39.1 4 85 8.8 54 5.5 146.1 14.9
100 46 4.7 94.3 9.6 56 5.8 169.1 17.2
120 46 4.7 100 10.2 56 5.8 169.1 17.2
160 46 4.7 112 10.9 56 5.8 169.1 17.2
25 50 44.9 4.6 113 11.5 63 6.5 213.9 21.8 4800 3000 ≤30 15000
80 72.5 7.4 158 16.1 100 10.2 293.3 29.9
100 77.1 7.9 181 18.4 124 12.7 326.6 33.3
120 77.1 7.9 192 19.6 124 12.7 349.6 35.6
32 50 87.4 8.9 248 25.3 124 12.7 439 44.8 4000 3000 ≤30 15000
80 135.7 13.8 350 35.6 192 19.6 653 66.6
100 157.6 16.1 383 39.1 248 25.3 744 75.9
120 157.6 16.1 406 41.4 248 25.3 789 80.5

###

Model Speed ratio Enter the rated torque at 2000r/min Allowed peak torque at start stop The allowable maximum of the average load torque Maximum torque is allowed in an instant Allow the maximum speed to be entered Average input speed is allowed Back gap design life
NM kgfm NM kgfm NM kgfm NM kgfm r / min r / min Arc sec Hour
11 80 3.8 0.4 8.5 0.9 6.8 0.7 19.1 1.9 8000 3000 ≤20 10000
100 4.1 0.4 8.9 0.9 7.2 0.7 20 2
14 50 7 0.7 23 2.3 9 0.9 46 4.7 10000 6500 ≤20 15000
80 10 1 30 3.1 14 1.4 61 6.2
100 10 1 36 3.7 14 1.4 70 7.2
17 50 21 2.1 44 4.5 34 3.4 91 9 7500 5600 ≤20 20000
80 29 2.9 56 5.7 35 3.6 113 12
100 31 3.2 70 7.2 51 5.2 143 15
20 50 33 3.3 73 7.4 44 4.5 127 13 7000 4800 ≤20 2000
80 44 4.5 96 9.8 61 6.2 165 17
100 52 5.3 107 10.9 64 6.5 191 20
120 52 5.3 113 11.5 64 6.5 191 20
160 52 5.3 120 12.2 64 6.5 191 20
25 50 51 5.2 127 13 72 7.3 242 25 5600 4000 ≤20 2000
80 82 8.4 178 18 113 12 332 34
100 87 8.9 204 21 140 14 369 38
120 87 8.9 217 22 140 14 395 40
32 50 99 10 281 29 140 14 497 51 5600 3000 ≤20 2000
80 153 16 395 40 217 22 738 75
100 178 18 433 44 281 29 841 86
120 178 18 459 47 281 29 892 91

/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Car
Hardness: Soft Tooth Surface
Installation: 90 Degree
Layout: Shunting
Gear Shape: Bevel Gear
Step: Double-Step

###

Customization:
Available

|


###

Model Speed ratio Enter the rated torque at 2000r/min Allowed peak torque at start stop The allowable maximum of the average load torque Maximum torque is allowed in an instant Allow the maximum speed to be entered Average input speed is allowed Back gap design life
NM kgfm NM kgfm NM kgfm NM kgfm r / min r / min Arc sec Hour
11 80 3.8 0.4 8.5 0.9 6.8 0.7 19.1 1.9 8000 3000 ≤30 10000
100 4.1 0.4 8.9 0.9 7.2 0.7 20 2
14 50 6.2 0.6 20.7 2.1 7.9 0.7 40.3 4.1 7000 3000 ≤30 15000
80 9 0.9 27 2.7 12.7 1.3 54.1 5.5
100 9 0.9 32 3.3 12.7 1.3 62.1 6.3
17 50 18.4 1.9 39 4 29.9 3 80.5 8.2 6500 3000 ≤30 15000
80 25.3 2.6 49.5 5 31 3.2 100.1 10.2
100 27.6 2.8 62 6.3 45 4.6 124.2 12.7
20 50 28.8 2.9 64.4 6.6 39 4 112.7 11.5 5600 3000 ≤30 15000
80 39.1 4 85 8.8 54 5.5 146.1 14.9
100 46 4.7 94.3 9.6 56 5.8 169.1 17.2
120 46 4.7 100 10.2 56 5.8 169.1 17.2
160 46 4.7 112 10.9 56 5.8 169.1 17.2
25 50 44.9 4.6 113 11.5 63 6.5 213.9 21.8 4800 3000 ≤30 15000
80 72.5 7.4 158 16.1 100 10.2 293.3 29.9
100 77.1 7.9 181 18.4 124 12.7 326.6 33.3
120 77.1 7.9 192 19.6 124 12.7 349.6 35.6
32 50 87.4 8.9 248 25.3 124 12.7 439 44.8 4000 3000 ≤30 15000
80 135.7 13.8 350 35.6 192 19.6 653 66.6
100 157.6 16.1 383 39.1 248 25.3 744 75.9
120 157.6 16.1 406 41.4 248 25.3 789 80.5

###

Model Speed ratio Enter the rated torque at 2000r/min Allowed peak torque at start stop The allowable maximum of the average load torque Maximum torque is allowed in an instant Allow the maximum speed to be entered Average input speed is allowed Back gap design life
NM kgfm NM kgfm NM kgfm NM kgfm r / min r / min Arc sec Hour
11 80 3.8 0.4 8.5 0.9 6.8 0.7 19.1 1.9 8000 3000 ≤20 10000
100 4.1 0.4 8.9 0.9 7.2 0.7 20 2
14 50 7 0.7 23 2.3 9 0.9 46 4.7 10000 6500 ≤20 15000
80 10 1 30 3.1 14 1.4 61 6.2
100 10 1 36 3.7 14 1.4 70 7.2
17 50 21 2.1 44 4.5 34 3.4 91 9 7500 5600 ≤20 20000
80 29 2.9 56 5.7 35 3.6 113 12
100 31 3.2 70 7.2 51 5.2 143 15
20 50 33 3.3 73 7.4 44 4.5 127 13 7000 4800 ≤20 2000
80 44 4.5 96 9.8 61 6.2 165 17
100 52 5.3 107 10.9 64 6.5 191 20
120 52 5.3 113 11.5 64 6.5 191 20
160 52 5.3 120 12.2 64 6.5 191 20
25 50 51 5.2 127 13 72 7.3 242 25 5600 4000 ≤20 2000
80 82 8.4 178 18 113 12 332 34
100 87 8.9 204 21 140 14 369 38
120 87 8.9 217 22 140 14 395 40
32 50 99 10 281 29 140 14 497 51 5600 3000 ≤20 2000
80 153 16 395 40 217 22 738 75
100 178 18 433 44 281 29 841 86
120 178 18 459 47 281 29 892 91

Planetary Gearbox Advantages and Disadvantages

A planetary gearbox is a type of mechanical drive with a single output shaft. They are suitable for both clockwise and counterclockwise rotations, have less inertia, and operate at higher speeds. Here are some advantages and disadvantages of this type of gearbox. Let us see what these advantages are and why you should use them in your applications. Listed below are some of the benefits of planetary gearboxes.
planetarygearbox

Suitable for counterclockwise and clockwise rotation

If you want to teach children about the clock hands, you can buy some resources for counterclockwise and asymmetrical rotation. These resources include worksheets for identifying degrees of rotation, writing rules for rotation, and visual processing. You can also use these resources to teach angles. For example, the translation of shapes activity pack helps children learn about the rotation of geometric shapes. Similarly, the visual perception activity sheet helps children understand how to process information visually.
Various studies have been done to understand the anatomical substrate of rotations. In a recent study, CZPT et al. compared the position of the transitional zone electrocardiographically and anatomically. The authors found that the transitional zone was normal in nine of 33 subjects, indicating that rotation is not a sign of disease. Similarly, a counterclockwise rotation may be caused by a genetic or environmental factor.
The core tip data should be designed to work in both clockwise and counterclockwise rotation. Counterclockwise rotation requires a different starting point than a clockwise rotation. In North America, star-delta starting is used. In both cases, the figure is rotated about its point. Counterclockwise rotation, on the other hand, is done in the opposite direction. In addition, it is possible to create counterclockwise rotation using the same gimbal.
Despite its name, both clockwise and counterclockwise rotation requires a certain amount of force to rotate. When rotating clockwise, the object faces upwards. Counterclockwise rotation, on the other hand, starts from the top position and heads to the right. If rotating in the opposite direction, the object turns counterclockwise, and vice versa. The clockwise movement, in contrast, is the reverse of counterclockwise rotation.

Has less inertia

The primary difference between a planetary gearbox and a normal pinion-and-gear reducer is the ratio. A planetary gearbox will produce less inertia, which is an important advantage because it will reduce torque and energy requirements. The ratio of the planetary gearbox to its fixed axis counterpart is a factor of three. A planetary gearbox has smaller gears than a conventional planetary, so its inertia is proportional to the number of planets.
Planetary gears are less inertia than spur gears, and they share the load across multiple gear teeth. This means that they will have low backlash, and this is essential for applications with high start-stop cycles and frequent rotational direction changes. Another benefit is the high stiffness. A planetary gearbox will have less backlash than a spur gearbox, which means that it will be more reliable.
A planetary gearbox can use either spur or helical gears. The former provides higher torque ratings while the latter has less noise and stiffness. Both types of gears are useful in motorsports, aerospace, truck transmissions, and power generation units. They require more assembly time than a conventional parallel shaft gear, but the PD series is the more efficient alternative. PD series planetary gears are suitable for many applications, including servo and robotics.
In contrast, a planetary gear set can have varying input speed. This can affect the frequency response of the gearset. A mathematical model of the two-stage planetary gears has non-stationary effects and correlates with experimental findings. Fig. 6.3 shows an addendum. The dedendum’s minimum value is approximately 1.25m. When the dedendum is at its smallest, the dedendum has less inertia.
planetarygearbox

Offers greater reliability

The Planetary Gearbox is a better option for driving a vehicle than a standard spur gearbox. A planetary gearbox is less expensive, and they have better backlash, higher load capacity, and greater shock loads. Unlike spur gearboxes, however, mechanical noise is virtually nonexistent. This makes them more reliable in high-shock situations, as well as in a wide range of applications.
The Economy Series has the same power density and torque capacity of the Precision Helical Series, but it lacks the precision of the latter. In contrast, Economy Series planetary gearboxes feature straight spur planetary gearing, and they are used in applications requiring high torque. Both types of gearboxes are compatible with NEMA servo motors. If torque density is important, a planetary gearbox is the best choice.
The Dispersion of External Load: The SSI model has been extensively used to model the reliability of planetary gear systems. This model takes the contact force and fatigue strength of the system as generalized stress and strength. It also provides a theoretical framework to evaluate the reliability of planetary gear systems. It also has many other advantages that make it the preferred choice for high-stress applications. The Planetary Gearbox offers greater reliability and efficiency than traditional rack and pinion gear systems.
Planetary gearing has greater reliability and compact design. Its compact design allows for wider applications with concerns about space and weight. Additionally, the increased torque and reduction makes planetary gearboxes an excellent choice for a wide variety of applications. There are three major types of planetary gearboxes, each with its own advantages. This article describes a few of them. Once you understand their workings, you will be able to choose the best planetary gearbox for your needs.

Has higher operating speeds

When you look at planetary gearboxes, you might be confused about which one to choose. The primary issue is the application of the gearbox. You must also decide on secondary factors like noise level, corrosion resistance, construction, price, and availability worldwide. Some constructors work faster than others and deliver the gearboxes on the same day. However, the latter ones often deliver the planetary gearbox out of stock.
Compared to conventional gearboxes, a planetary gearbox can run at higher speeds when the input speed fluctuates. However, these gears are not very efficient in high-speed applications because of their increased noise levels. This makes planetary gears unsuitable for applications involving a great deal of noise. That is why most planetary gears are used in small-scale applications. There are some exceptions, but in general, a planetary gearbox is better suited for applications with higher operating speeds.
The basic planetary gearbox is a compact alternative to normal pinion-and-gear reducers. They can be used in a wide variety of applications where space and weight are concerns. Its efficiency is also higher, delivering 97% of the power input. It comes in three different types based on the performance. A planetary gearbox can also be classified as a worm gear, a spur gear, or a sprocket.
A planetary gearhead has a high-precision design and can generate substantial torque for their size. It also reduces backlash to two arc-min. Additionally, it is lubricated for life, which means no maintenance is needed. It can fit into a small machine envelope and has a small footprint. Moreover, the helical crowned gearing provides fast positioning. A sealed gearbox prevents abrasive dust from getting into the planetary gearhead.
planetarygearbox

Has drawbacks

The design of a planetary gearbox is compact and enables high torque and load capability in a small space. This gear arrangement also reduces the possibility of wear and tear. Planet gears are arranged in a planetary fashion, allowing gears to shift under load and a uniform distribution of torque. However, some disadvantages of planetary gears must be considered before investing in this gearbox.
While the planetary gearbox is a high precision motion-control device, its design and maintenance requirements are a concern. The bearing load is high, requiring frequent lubrication. Also, they are inaccessible. Despite these drawbacks, planetary gearboxes are suitable for a variety of tasks. They also have low backlash and high torsional stiffness, making them excellent choices for many applications.
As a result, the speed of a planetary gearbox varies with load and speed. At lower ratios, the sun gear becomes too large in relation to the planet gears. As the ratio increases, the sun gear will become too low, reducing torque. The planetary gears also reduce their torque in high-speed environments. Consequently, the ratio is a crucial consideration for planetary gearbox condition monitoring.
Excess drag may result from out-of-tolerance components or excessive lubrication. Drag should be measured both in directions and be within acceptable ranges. Grease and oil lubrication are two common planetary gearbox lubricants, but the choice is largely dependent on your application. While grease lubricates planetary gears well, oil needs maintenance and re-lubrication every few thousand hours.

China Robot Industrial Harmonic Driver Reducer Harmonic Drive Gearbox Zero Backlash     planetary gearbox designChina Robot Industrial Harmonic Driver Reducer Harmonic Drive Gearbox Zero Backlash     planetary gearbox design
editor by CX 2023-03-29